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Emtelle FibreFlow Cable Ducts - Product Catalogue

1. 2015 BROCHURE FTTXSYSTEMCATALOGUE2015 www.emtelle.com www.fibre-to-the-home.com Headquarters Emtelle Haughhead Hawick TD9 8LF United Kingdom Tel : + 44 (0)1450 364000 Fax : + 44 (0)1450 364001 Emtelle Benelux and GACH Hoefseweg 1 3821 AE Amersfoort The Netherlands Tel : +31 85 273 1819 Emtelle Scandinavia Vardevej 140 7280 Sønder Felding Denmark Tel: +45 86 28 84 88 Fax: +45 86 28 81 52 Emtelle Asia Pacific No. 4, Jalan PJU 1A/8 Ara Damansara Taman Perindustrian Jaya 47301 Petaling Jaya Selangor Malaysia Tel: +60 (0)3 7845 4406 Fax: +60 (0)3 7845 4459 Emtelle Australia Commercial Contact : Jason Hanlon Tel: +61 459173205 jasonh@emtelle.com.au Technical Contact : Graham Morris Tel: +61 400793300 grahamm@emtelle.com.au Emtelle India Survey No. 214/1, 214/2 Virpura Bus Stop P.O. Iyava Taluka - Sanand Ahmedabad 382170 Gujarat India Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk
2. from Emtelle..............................................1 – the optimal FttX solution ......................1 • Fibre-to-the-Curb (FttC) applications.........................2 • Fibre to-the-Home (FttH) applications.......................3 • Multiple Dwelling Unit ..............................................4 • Aerial applications.....................................................4 • Campus/Business Park applications...........................5 • Telemetry...................................................................5 FttX Installation Techniques...............................................6 FttX Global Projects........................................7 Fibre Products............................................9 Microcable Fibre Unit (FU) .....................10 Blown Fibre Mini Cable..........................13 sub-duct ....................................................15 Sub-duct Accessories.......................................................19 Tube Bundle..............................................23 Ancillary Products............................................................22 Tube Bundle.....................................................................24 Loose protected microduct ..............................................25 Microduct Primary Tube...................................................26 Handling guidelines for Loose Protected Microducts.......27 Tight Protected Microduct ...............................................28 Direct Bury metal free (DBmf)..........................................29 Direct Bury ......................................................................32 Direct Install (DI) .............................................................33 Aerial...............................................................................34 Low Fire Hazard (LFH)......................................................35 Special Products.....................................................................36 Storage and Handling......................................................42 Accessories...............................................43 Aerial...............................................................................44 Tube Bundle Connectivity - External .................................46 Tube Bundle Connectivity - External to Internal ................52 Tube Bundle Connectivity - Internal..................................53 Fibre Connectivity............................................................55 Connectors ......................................................................66 Installation Equipment .........................71 Fibre Unit Blowing Equipment .........................................72 Fibre Unit Blowing EquipmentAncillaries ........................72 Fibre Unit Blowing Equipment Spare Parts........................75 Fibre Unit and Mini Cable Equipment ...............................76 Mini Cable Blowing Equipment .......................................78 Blowing EquipmentAncillaries.........................................81 Tools and Consumables.........................83 Tools ...............................................................................84 Consumables ..................................................................91 Fibre Restraint Methods ..................................................93 Training......................................................97 Terms and Conditions of Sale of Goods ..................101 Index ................................................................................104 This document is protected by copyright © Emtelle UK Limited [2015]. The products depicted are protected by intellectual property rights. Any unauthorized copying of this document or of our products is prohibited and Emtelle UK Limited will take action to prevent any infringement of its rights and to claim damages for the loss that it suffers. At Emtelle we strive to improve our products every day and therefore strongly suggest that all new orders and specifications be confirmed by your Emtelle representative. The current specifications may be different from those listed in our latest catalogues, which are limited by publication date. For the latest specifications please visit our website at www.emtelle.com or contact your Emtelle representative. Table of Contents FROM EMTELLE
3. FROM EMTELLE 1ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex – the optimal FttX solution Easier, quicker, more efﬁcient and extremely ﬂexible Air blown ﬁbre (as used by Emtelle's technology) is an integral part of FttX solutions. The strain-free method of installing ﬁbre optic cables and ﬁbre units in microducts relies on the ﬂow of compressed air passing over the entire length of the cable to create a ﬂuid drag,which gently carries the cable down the microduct.In addition,a set of rollers or a caterpillar drive typically pushes the ﬁbre optic product into the microduct. Suitable for numerous applications and customers,air blown ﬁbre has become the preferred installation method for those who value reliability,cost- effectiveness and ﬂexibility.The development of air blown ﬁbre has revolutionised the design of ﬁbre optic products, resulting in a new generation of minicables that take up less room and need no heavy reinforcement.In addition,these developments have reduced the costs of the ﬁbre products and the microducts into which they are installed. Emtelle's air blown ﬁbre system is suitable for a wide range of applications, including: • Fibre-to-the-Home • Multiple Dwelling Units (MDU) • In-Building • Fibre-to-the-Curb/Node • Campus/Business Park • MobileTelephone Mast Connections • City/Metropolitan • Long-Distance •Telemetry and IntelligentTransport systems
4. FROM EMTELLE 2 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex AccidentI90 closed at J32 A I90 c PoP Railway Station PoP PoP PoP PoP Fibre-to-the-Curb (FttC) applications Emtelle leads the industry in the access part of ﬁbre-based networks with small- and large-diameter FttC solutions that allow the installation of tube bundle networks from the Point of Presence to individual homes, businesses, street cabinets, etc. Emtelle not only lead the industry in providing access network solutions, they are leaders in the delivery of high ﬁbre count mini cables in the feeder section of the network. Our standard offering is pre-installed loose protected microduct which can be supplied in various duct sizes and microduct conﬁgurations. For customers with special requirements i.e. thermal stability or full water blocking capabilities, special ﬁxed protected microduct products can be provided. Greater ﬂexibility means that new customers can be connected quickly, for immediate revenue generation. Micro Cable FU Lock & Block Kit Connector Straight Joint Loose Protected Microduct Street Cabinet Point of Presence Access Chamber Elongated Closure 4-way Installation Equipment Tools Fibre Products Drop Outlet – the optimal FttX solution Loose Protected Microduct Inline Straight Tube Jointing Closure Access Chamber Pre-Connect Fibre Tight Protected Microduct ht PrFibre Products Tight Protected Microduct Access Chamber H-Branch DBmf Heavy-Wall Bundles Protected Connector Tight Protected Microduct Street Cabinet Access Chamber DropTube AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Customer Connection Point Tube Distribution Closure 1:32 Splitter Dome Customer Connection Point -Fixed Fibre Drop Customer Point -Upgradeable Fibre Drop (pre-installed) Customer Lead-in Point Indoor Tight Protected Microduct Internal Y Branch MDU Cabinet Tight Protected Microduct Duct Installation Equipment Installation Equipment Street Cabinet Rack Mount Splitter th 32/26 HDPE Drop Duct Minicable Fibre Unit DropTube
5. FROM EMTELLE 3ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Accident closed at J32 Accident I90 closed at J32 Windfarm Traffic Control Center Refinery PoP Fibre-to-the-X (FttX) Cabinet Blowing equipment Duct Tube BundleFibre products Tube Distribution Closure Consumer Lead-in Point 32/26 HDPE Drop Duct 1:32 Splitter Dome Fibre Products PoP Tight Protected Microduct Pre-Installed Microcable FU Key beneﬁts of Emtelle's FttX solution ■ Enhanced design ﬂexibility ■ Improved network scalability and reliability ■ Reduced CapEx and OpEx for investor/operator ■ More lucrative return-on-investment potential ■ Range of innovative pre-installed and pre-ﬁtted components ■ Quicker and less intrusive network modiﬁcation/ maintenance Customer Connection Point Splicing Unit Internal Y Branch Tight Protected Microduct Loose Protected Microduct Loose Protected Microduct To Gantry / Station Splice Dome Tube Distribution Closure DBmf Drop Tube 1DB,5/3.5mm 32 - 26 mm Cable in Duct Fibre-to-the-Home (FttH) applications Even a modest mix of popular broadband services can involve transference speeds beyond traditional infrastructures. Optical ﬁbre, however, is up to the task, and when deployed with can be installed easily and cost-effectively.Tubes can be laid ﬁbre-ready along with other utility lines.This reduces build costs and the cost of redundant ﬁbre provision. Fibre bundles can simply be blown in to supply service when it is required.
6. FROM EMTELLE 4 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Indoor Tight Protected Microduct MDU Cabinet PoP Tube Distribution Closure Internal Y Branch Fibre Node Tight Protected Microduct Customer Connection Point Installation Equipment Splicing Unit Internal Y Branch Customer Connection Point Pre-Connect Fibre Customer Connection Point - Fixed Fibre Drop Customer Connection Point - Upgradeable Fibre Drop (pre-installed) Medium Rise MDU (Direct Microduct Routing) High Rise MDU (Shared Microduct Routing) Low Rise / Garden Style MDU (Rapid Fit Installation) AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingEmtelleOfﬁcesTerms&Conditions Fibre-to-the-X (FttX) Figure-8 Tube Bundle Fibre Products J-Hook bolt-through Suspension Clamp PoP Bolt Bracket Drop tube Cable Clamp AC68 Dome Closure Mid-Blow Cable Clamp AC10 Customer Lead-In Point Branch Closure Bracket C Aerial applications Emtelle's Aerial blown ﬁbre solution is based on its renowned technology and products. Modern advances in ﬁbre product design and installation practices have revolutionized blown ﬁbre aerial installation, producing impressive practical, technical and economic beneﬁts without the need for digging.As a result, aerial installation is becoming recognized as a quick and cost-effective alternative, especially in cases where an existing aerial infrastructure (for example, phone lines or electrical cables) is already in place. Emtelle's Aerial blown ﬁbre solution is ideal for a wide range of customers, including municipalities, housing developers, utility companies, network operators, cable TV operators, universities, hospitals. Multiple Dwelling Units (MDU) To provide for a variety of MDU scenarios, Emtelle offers three solutions: Shared Microduct Routing, Direct Microduct Routing and Rapid Fit Installation.The ﬁrst two solutions are ideal for use in modern high-rise applications.With Shared Routing, ﬁbre is led up to each level, and then split to each customer connection point via a splicing unit.With Direct Routing, ﬁbre is routed straight to each customer connection point.With this combination of solutions available, investors in the network can be sure that precisely the right technology is being deployed for their particular building. Rapid Fit Installation is ideally suited for smaller, typically less modern, MDUs. Here, a Fixed Fibre Drop or an Upgradeable Fibre Drop is plugged onto the customer's existing equipment.This procedure can be ﬁnished very quickly and with minimum disruption to the customer premises, ensuring that high-speed access can be made available literally at a snap.
7. FROM EMTELLE 5ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Campus/Business Park applications The university, the business park, the hospital, the military base – wherever people work together, they need to communicate.To maximise the potential of ever more sophisticated digital technology, high-bandwidth is essential.This requires an adaptable, robust infrastructure – the kind you can easily achieve with . Applications ark, – er, r more gy, his an . Accident I90 closed at J32 Accident I90 closed at J32 Accident I90 closed at J32 POP Traffic Control Center City Refinery Windfarm Loose Protected Microduct Telemetry Emtelle's solution, can be used in a number of telemetry applications such as: ■ wind farms ■ oil/gas pipelines ■ utilities ■ intelligent transport systems ■ housing projects 32 - 26 mm Cable in Duct Type B Terminator 12Way DI 5/3.5mm Duct Plug 7Way DI 5/3.5mm Dome Splice Enclosure 4Way Opticom 2Way DB 5/3.5mm 11 1 2 3 41 1 2 2 1 3 4 3 2 1 4 1 2 1 1 Closure 4A
8. 6 ENGAGE.LISTEN.INNOVATE.DELIVER. FROM EMTELLE AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex FttX Installation Techniques Direct Burial Directional Drilling Inside Sewer Mole Ploughing Aerial Trenching Semi Aerial Slot Cutting / Microtrenching A Choice of Installation Techniques The popularity of FttX means that ﬁbre is being installed in an increasingly wider range of applications. Different scenarios require different approaches, so Emtelle offers a variety of installation techniques.We have considerable experience in all these techniques, and can work with customers both to determine the most appropriate option and to implement it successfully.
9. FROM EMTELLE 7ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Netherlands Leonie Hill, Singapore Janaf, Croatia Emtelle has successfully met the challenges of a wide range of FttX projects. For further information on FttX Global Projects, please refer to www.emtelle.com. In Building Ⅲ 2000 Commercial Buildings in Singapore Ⅲ AMP Buildings throughout Australia Ⅲ Canary Wharf, London Ⅲ ABSA Bank, Pretoria, South Africa Ⅲ International Finance Centre, Dubai, UAE Ⅲ Auckland Sky Tower, New Zealand Ⅲ Commercial Buildings, Taiwan Ⅲ Australian Federal Police Ⅲ Fiona Stanley Hospital, Perth Ⅲ High Rise, Doha, Qatar Ⅲ High Rise Commercial and residential Bangkok, Thailand Campus/Business Park Ⅲ Changi Airport(T3 & T1 upgrade), Singapore Ⅲ Dublin Airport, Ireland Ⅲ Johannesburg International Airport, South Africa Ⅲ Manchester University, UK Ⅲ BalsburgBuildingZurichAirport, Switzerland Ⅲ KualaLumpurInternationalAirport, Malaysia Ⅲ MedunsaUniversity,SouthAfrica Ⅲ San Antonia, Texas, USA Ⅲ Dunedin University, New Zealand Ⅲ Perwaja Steel Industrial Complex, Malaysia Ⅲ Birmingham University, UK Ⅲ Manchester Airport, UK Ⅲ Curtin University, Australia Ⅲ University of Western Australia Ⅲ Melbourne Airport, Australia Ⅲ Brisbane Airport, Australia Ⅲ Royal Children's Hospital, Melbourne, Australia Ⅲ Royal Bolton Hospital Trust, UK Ⅲ Exxon Refinery, Fawley, UK Ⅲ York University, UK Ⅲ Galway Business Park, Ireland Ⅲ Shetland Council, UK Ⅲ Industrial Estate, Thailand Ⅲ Queens University, Belfast, UK Ⅲ North Staffordshire NHS, UK Ⅲ Salford Royal NHS, UK Ⅲ Leeds Metropolitan University, UK Ⅲ Lancashire Police HQ, UK Ⅲ VA Grand Junction Hospital, CO, USA Ⅲ VA Orange County Hospital, CA, USA Ⅲ Dallas Fort Worth Airport, TX, USA Ⅲ Kansas City Airport, KS, USA Ⅲ Ohio State Prison, OH Ⅲ Ankara, Turkey Ⅲ Eastern Goldfields Prison, Australia Ⅲ Midland Health Campus, WA Fibre-to-the-Home / MDU Ⅲ Nuenen, Netherlands Ⅲ Binningup, Australia Ⅲ Säffle, Sweden Ⅲ Hillsboro, Oregon, USA Ⅲ Syd Energi, Denmark Ⅲ Tre-for Bredbaand, Denmark Ⅲ Energi Midt, Denmark Ⅲ Gothenburg, Sweden Ⅲ Kalgoorlie, Australia Ⅲ Södertälje, Sweden Ⅲ Eindhoven, Netherlands Ⅲ Örnsköldsvik, Sweden Ⅲ Monterrey, Mexico Ⅲ Enschede, Netherlands Ⅲ Delft, Netherlands Ⅲ Squire Creek, USA Ⅲ Leonie Hill, Singapore Ⅲ El Rio, Arizona, USA Ⅲ Lulea, Sweden Ⅲ Chunghwa Telecom, Taiwan Ⅲ Hau Hin, Thailand Ⅲ Maldives Ⅲ High Rise Apartments, Taiwan Ⅲ West Whitlawburn, UK Ⅲ Hilversum, Netherlands Ⅲ Amersfoort, Netherlands Ⅲ Dordrecht, Netherlands Ⅲ Soest, Netherlands Ⅲ Alpen aan de Rijn, Netherlands Ⅲ Skövde, Sweden Ⅲ Ystad, Sweden Ⅲ Rutland, UK Ⅲ AlstonCommunityBroadband,UK Ⅲ Beaverton, OR, USA Ⅲ Homestead, VA, USA Ⅲ Skopje , Macedonia Ⅲ Lodz, Poland Ⅲ Neumünster, Germany Ⅲ Hamburg Eimsbüttel, Germany Ⅲ Cologne, Germany Ⅲ Sasbachwalden, Germany Ⅲ Gemeinde Heinzberg, Germany Ⅲ Montego Bay, Jamaica Ⅲ B4RN, Lancashire, UK Ⅲ Toronto, Canada Ⅲ Oldenzaal, Netherlands Ⅲ Almelo, Netherlands Ports Ⅲ Long Beach, CA, USA Ⅲ San Diego, CA, USA Ⅲ Port Hueneme, CA, USA Ⅲ Oakland, CA, USA Ⅲ Port Rupert, Canada Fibre-to-the-Curb/(City) Ⅲ Olympic Games, Athens Ⅲ Lenowisco, USA Ⅲ Christchurch City Council, New Zealand Ⅲ Electricity Ashburton, New Zealand Ⅲ North Power Whangarei, New Zealand Ⅲ Grand Junction, CO, USA Ⅲ Starrett City, NY, USA Ⅲ Sunset Communications, VA, USA Ⅲ Marshall City, LA, USA Ⅲ Pax River, VA, USA Ⅲ City of Weston, FL, USA Ⅲ Yangon City Network, Myanmar Ⅲ Micro-trenching Fibre to Mast and building, Kuala Lumpur, Malaysia Long Distance Ⅲ Janaf, Croatia Ⅲ Mandurah Rail, Australia Ⅲ Gateway Upgrade Project, Brisbane, Australia Ⅲ Perth - Bunbury Highway, Australia Ⅲ Reid Highway, Perth, Australia Ⅲ Southampton City Council, UK Ⅲ Makati to Nasugbu Backbone Link, Philippines Ⅲ Sea cable landing sites, Cyprus Ⅲ Tenerife Ⅲ Don Muang Toll Way, Bangkok, Thailand Ⅲ SA Power Communications, Australia Ⅲ Tollway Projects, Philippines Military Ⅲ Type 45 Destroyer, Royal Navy Ⅲ Army and Air Force Bases, Australia Ⅲ ADF, Enoggera, Australia Ⅲ RAAF Edinburgh, South Australia Ⅲ RAN Frigates, Australia Ⅲ RAAF Amberly, Australia Ⅲ Dover Air Force Base, USA Miscellaneous Ⅲ Aerial Projects, Sweden Ⅲ Skellefteå Windfarm, Sweden Ⅲ London 2012 Olympics, UK Ⅲ Manchester Metro, UK Ⅲ Trump International Golf Club, Aberdeenshire, UK Ⅲ Volvo Ocean Race, Galway, Ireland Ⅲ Electranet, Adelaide, Australia Ⅲ Energy Australia, NSW Ⅲ Gotthard RailwayTunnel , Switzerland Ⅲ Fibre backbone, Guam Ⅲ 4.5km bridge, New York State, USA Ⅲ BTS MRT Bangkok, Thailand FttX Global Projects International Finance Centre, Dubai Changi Airport, Singapore Type 45 Destroyer, Royal Navy
10. 8 ENGAGE.LISTEN.INNOVATE.DELIVER. FROM EMTELLE AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex
11. FIBRE PRODUCTS 9ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex F I B R E P R O D U C T S
12. FIBRE PRODUCTS 10 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Microduct size mm Microcable FU ﬁbre count 2 4 6 8 12 3.0/2.1 ✓ ✓ 5.0/3.5 ✓ ✓ ✓ ✓ ✓ 8.0/6.0 ✓ ✓ ✓ ✓ ✓ Microcable Fibre Unit (FU) If asked to list the most important issues to be considered when choosing a high performance ﬁbre unit, most people would include: performance, ease-of-handling and durability. In all these criteria, Emtelle's microcable FU has been shown to exceed other currently available ﬁbre units. In contrast with previous generation ﬁbre units (typically known as "EPFU"), Emtelle's ﬁbre unit contains a state-of the-art, speciﬁcally designed polymeric sheath that is optimised for blowing: tests (500 metres at 50 metres per minute) have shown that this sheath, in combination with the ﬁbre unit's single layer resin, improves blow- ing performance by 50%. The ﬁbre unit, which is compatible with industry-standard blowing equipment, is also extremely easy to use and handle. For example, compared to other methods, stripping the ﬁbre can be done simply, quickly and with greater reliability.This ensures considerable sav- ings on the costs associated with manpower. In terms of durability, the ﬁbre unit again outperforms legacy de- signs. It is highly resistant to crushing and (thanks to the elimina- tion of the 'sandpaper effect') minimises any problems due to abra- sion. Its particle-free design also drastically reduces maintenance requirements of blowing equipment. In addition, the smoothness of the product ensures that equipment seals will last longer, further enhancing the longevity of the system. Emtelle's ﬁbre unit has proved itself again and again in many projects worldwide.The product has been used for varied applica- tions in diverse environments. ■ Ease of handling and durability ■ Compatible with industry-standard blowing equipment ■ Optimised for blowing ■ Proven in many worldwide projects Combo ﬁbre unit (MHT1204) Combinations of multi mode ﬁbres, optionally together with single mode ﬁbre types or ﬁlling elements speciﬁc to customer requirements. Contact your local Emtelle repre- sentative for further details. 2 Fibre 4 Fibre 6 Fibre 8 Fibre 12 Fibre Diameter 1.1 mm 1.1 mm 1.3 mm 1.5 mm 1.6mm Weight (mass) 1.0 g/m 1.0 g/m 1.6 g/m 1.8 g/m 2.2 g/m Breakout typically 2 mins for 3m Blowing distance 1400 m typical Fibres 2 + 2 mechanical ﬁbres as ripcords 4 6 + 1 mechanical 8 12 No. 1 2 3 4 5 6 7 8 9 10 11 12 Colour Blue Orange Green Red Grey Yellow Brown Violet Black Aqua Pink White Packaging ﬁbre rosette into pan Fibre types single mode ITU-T G.652d single mode ITU-T G.657A1 G.657A2 single mode ITU-T G.655 multi mode 62.5/125 OM1 multi mode 50/125 OM2, OM3, OM4 For relevant Tools, refer to page 83 For Installation Equipment, refer to page 71 For Fibre Restraint Methods, refer to page 93 Refer to page 11 for product codes. Standard sheath colour is yellow. Other colours are available on request. Other ﬁbre counts, e.g. 5 and 7, available on request. OFNP RATED (USA):The 2, 4, 8 and 12* ﬁbre units described here are UL approved for use in plenum zones when deployed inside plenum-rated tube bundles to Emtelle speciﬁcation MHT 1748. * Approved 12fu has a reduced mass of 2.0g/m
13. FIBRE PRODUCTS 11ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Microcable FU product codes Pan Weights and Dimensions (ext. height x diameter) Emtelle can also offer non-standard lengths. These may be subject to longer lead-times than our standard product range. Please call your local Emtelle representative to check for availability. Small: diameter 540mm, height 200mm, Medium: diameter 540mm, height 300mm, Large: diameter 540mm. height 400mm Microcable Fibre Unit (FU) Fibre Count single mode ITU-T multi mode G.652d G.657A1 G.655 62.5/125 OM1 50/125 OM2 50/125 OM3 50/125 OM4 2 9032 9506 - 9021 7653 9058 9180 4 7590 9507 90159 7578 7577 6669 9181 6 90024 - - - - - - 8 7589 9509 90160 7580 7583 6668 9182 12 7575 9510 9179 7582 7581 7714 9013 Generic Speciﬁcation MHT1201 MHT2185 MHT1202 MHT1203 Standard Length 2 ﬁbre 4 ﬁbre 6 ﬁbre 8 ﬁbre 12 ﬁbre 12,000m 16.5 kg Large – – – 6,000m 10 kg Medium 14.0 kg Large 15.0 kg Large 18 kg Large 4,000m 6.5 kg Small 10.2 kg Medium 11.0 kg Medium 13.0 kg Medium 2,000m 4.5 kg Small 5.7 kg Small 6.0 kg Small 7.0 kg Small Order Example 2 ﬁbre G652d = Product Code 9032 and specify standard length required
14. FIBRE PRODUCTS 12 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Pre-connect Fibre Pre-Installed Microcable FU Pre-terminated Fibre Unit with MPO Emtelle can supply a large variety of protected microducts (refer to page 30 for details) which can be pre-installed with various types of Emtelle Microcable FU (with or without a low friction sheath).The products in the table below are an example of the products we can supply. Other products may be available, please contact your local Emtelle representative for further information. Product Code 72373 Emtelle ﬁbre unit terminated with MPO at one end, wound onto reels allowing shipping and dispensing from an un-powered spindle. 2fu Singlemode G.652d (1 connector) Length (m) SC/UPC SC/APC LC/UPC LC/APC 30 9430 9437 9444 9451 50 9431 9438 9445 9452 70 9432 9439 9446 9453 100 9433 9440 9447 9454 150 9434 9441 9448 9455 200 9435 9442 9449 9456 250 9436 9443 9450 9457 Minimum Order quantity 500 reels* 2fu Singlemode G.652d (2 connectors) Length (m) SC/UPC SC/APC LC/UPC LC/APC 30 9360 9367 9374 9381 50 9361 9368 9375 9382 70 9362 9369 9376 9383 100 9363 9370 9377 9384 150 9364 9371 9378 9385 200 9365 9372 9379 9386 250 9366 9373 9380 9387 Minimum Order quantity 500 reels* 4fu Singlemode G.652d (4 connectors) Length (m) SC/UPC SC/APC LC/UPC LC/APC 30 9388 9395 9402 9409 50 9389 9396 9403 9410 70 9390 9397 9404 9411 100 9391 9398 9405 9412 150 9392 9399 9406 9413 200 9393 9400 9407 9414 250 9394 9401 9408 9415 Minimum Order quantity 500 reels* * Can be a combination of various lengths and/or connector types. Pre-Connect is a blown ﬁbre unit supplied with factory terminated connector(s) at one end. For some applications eg. FTTH it may be an advantage to minimize splicing operations at customer premises. One method of achieving this is to use pre-connectorised ﬁbre unit. Time and disruption at the customer premises can be reduced as a result. Available in 30m, 50m, 70m, 100m, 150m, 200m and 250m lengths of 2 and 4 ﬁbre unit with SC or LC connectors on the inner end and supplied on a recyclable reel. The ﬁbre unit can be blown using a suitable blowing head, with the reel located on a dispenser. Standard ﬁbre supplied is single mode G.652d (MHT1201). Other ﬁbre types are available, please contact your local sales ofﬁce for further information. Product Code Description 9476 Pre-Connect Scissor Stand 9424 Pre-Connect Bracket Assembly Product Code Description Low friction FU sheath Type Colour Standard Length Minimum order quantity 60963 8/3.5mm + 2 PIFU MM OM3 x 1000m yes MM OM3 blue, orange 1000m 4000m 8476 8/3.5mm + 2 PIFU G652d x 1000m yes G652d blue, green 8497 8/3.5mm + 4 PIFU G652d x 1000m yes G652d blue, green 60982 8/3.5mm + 2 PIFU G657A1 x 2000m no G657A1 blue, green 2000m Microcable Fibre Unit (FU)
15. FIBRE PRODUCTS 13ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Emtelle offers a range of micro and mini cable products. These products work in conjunction with Emtelle's low-friction tube bundles for optimum blowing performance. For customer applications where a high ﬁbre count is required, Emtelle offers a range of mini cable products that are fully water blocked and contain an FRP central strength member (12f to 216f). Emtelle also offers Microcables which are small ﬁbre bundles (2f to 24f) that are water blocked and often, but not always, contain an additional strength member. Contact your local Emtelle representative for more information. Blown Fibre Micro and Mini Cable The ﬁgures in the table below are representative only. Micro Cable Mini Cable 2 4 12 24 12 24 48 60 72 96 144 192 216 288 Typical Diameter 2.0mm 2.0mm 2.3mm 2.8mm 5.8mm 6.4mm 8.5mm 10.5 Blowing Distance 1200m typical 2000m typical 1000m – 1500m typical Available Fibre Types SM G.652d, G.657A1, G655, G656 (other types available on request) Minimum Order Quantity 4000m Microduct size mm Micro Cable Mini Cable 2 4 12 24 12 24 48 60 72 96 144 192 216 288 5/3.5 ✓ ✓ ✓ 7/5.5 ✓ ✓ ✓ ✓ 10/8 ✓ ✓ ✓ ✓ ✓ 12/10 ✓ ✓ ✓ ✓ ✓ ✓ ✓ 16/12 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 18/14 ✓ Design MHT2615A MHT2423B MHT44O MHT441 Product codes 12f 90178 90175 24f 90125 90131 90134 36f 90179 90176 48f 90128 90132 90135 60f 90180 90177 72f 90129 90133 90136 84f 90181 96f 90130 90124 144f 90081 Fibrecount 144 12-96 12-96 12-72 Diameter (nominal) 8.5mm 7.3mm 6.4mm 5.8mm Central Strength Member 4.0mm 3.0mm 2.6mm 1.65mm Sheath HDPE HDPE PA HDPE Fibre And Tube Identiﬁcation Colours to EIA 598 or customer requirement No. 1 2 3 4 5 6 7 8 9 10 11 12 Colour Blue Orange Green Brown Grey White Red Black Yellow Violet Pink Aqua Sheath Marking Marked every 1m with standard Emtelle printing or to customer requirement Emtelle - Year - Fibre Count, G652d - Product Code - Batch ID - Metre Mark
16. FIBRE PRODUCTS 14 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Typical Speciﬁcation Mini Cable Drum All mini cables are supplied on 'F' drums. Dimensions below are supplied in millemetres: Flange Diameter: 1000 Barrel Diameter: 500 Overall Width (+ ﬂanges): 630 Drum Weight: 40kg Drum Material: Wood Application Optical mini cable for installation into microducts by blowing using air at pressures up to 15 bar using industry standard equipment. Features and Beneﬁts Sheath: Low friction for improved installation performance Stripping: Ripcord provided for quick and easy sheath removal Colour coding: Individually colour coded loose tubes for easy identiﬁcation Water Blocking: Dry core with water swellable elements. Gel-ﬁlled loose tube. Test Speciﬁcation Tensile IEC 60794-1-2-E1 Crush IEC 60794-1-2-E3 Impact IEC 60794-1-2-E4 Repeated Bending IEC 60794-1-2-E6 Torsion IEC 60794-1-2-E7 Cable Bend IEC 60794-1-2-E11 Temperature Cycling IEC 60794-1-2-F1 Water Penetration IEC 60794-1-2-F5B Technical Data Distribution: loose tubes containing 12 ﬁbres (typical) Stranding: SZ Central strength member: FRP Minimum bend radius: During installation 20 x outside diameter During operation 15 x outside diameter Temperatures (typical): Storage/Transport: -20°C to +70°C Installation: -10°C to +70°C Operating: -20°C to +60°C Storage Time on Drum: 12 months (recommended maximum) Standard ﬁbre type: Single mode to G652d (ITU-T ) Blown Fibre Mini Cable
17. TUBE BUNDLE 15ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex S U B - D U C T
18. SUB-DUCT 16 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Sub-Duct Subduct Premium, Standard and RHDPE Subduct OD mm nominal Coil length Drum Length Minimum Order Quantity 50m 100m 200m 250m 500m 1000m 750m 1000m 2000m 2500m 3000m 4000m 5000m 6000m 16 ✓ ✓ 1000m length are available in Inter- national markets up to 6000m 12000m 18 ✓ ✓ up to 6000m 12000m 20 ✓ ✓ up to 5000m 10000m 25 ✓ ✓ ✓ up to 4000m 8000m 32 ✓ ✓ ✓ ✓ up to 3000m 6000m 35 ✓ ✓ ✓ ✓ up to 2500m 4000m 40 ✓ ✓ ✓ up to 2000m 4000m 50 ✓ ✓ 4000m 63 ✓ ✓ 3000m Subduct Premium, Standard and RHDPE is available in various lengths and packaging types ■ Premium Grade, exceptional performance and product features ■ Standard Grade ■ RHDPE, manufactured using recycled material to lower our environmental impact For sub-duct accessories,refer to page 19 SIZE SDR Mean outside Diam NOM I.D. nom Wall Thick- ness Nom Mass nom g/m Max Pull Generic Speciﬁcationkg kN OD ID 16 10 5.3 16 10 3.0 119 120 1.2 MHT582 16 12 8.0 16 12 2.0 85 85 0.85 MHT582 18 14 9.0 18 14 2.0 96 90 0.90 MHT582 20 16 10.0 20 16 2.0 111 110 1.0 MHT582 25 20 10.0 25 20 2.5 168 170 1.7 MHT582 25 21 12.5 25 21 2.0 139 140 1.4 MHT582 28 24 14.0 28 24 2.0 162 160 1.6 MHT582 31 25 10.3 31 25 3.0 251 260 2.6 MHT582 32 26 10.7 32 26 3.0 260 260 2.6 MHT582 32 27 12.8 32 27 2.5 220 220 2.2 MHT582 32 28 16.0 32 28 2.0 179 180 1.8 MHT582 34 28 11.3 34 28 3.0 278 270 2.7 MHT582 35 28 10.0 35 28 3.5 329 330 3.3 MHT582 35 30 14.0 35 30 2.5 242 250 2.5 MHT582 37 32 14.8 37 32 2.5 257 250 2.5 MHT582 38 32 12.7 38 32 3.0 323 320 3.2 MHT582 40 32 10.0 40 32 4.0 425 430 4.3 MHT582 40 33 11.4 40 33 3.5 381 370 3.7 MHT582 50 41 10.9 50 40.8 4.6 612 610 6.1 MHT582 50 42 13.5 50 42.6 3.7 544 540 5.4 MHT582 63 50 9.7 63 50 6.5 1096 1100 11 MHT582 SDR' is the standard dimension ratio (OD / wall). Lower SDRs indicate heavy-duty sizes. TECHNICAL DATA Premium Grade (nominal unless otherwise stated) up to 1000m up to 750m
19. SUB-DUCT 17ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Subduct OD mm Subduct ID mm Wall SDR Mass nom. g/m Min Bend rad mm @ 20°C Max pull Generic Specificationkg N 16 12 2 8.0 84 320 80 800 MHT345 20 16 2 10.0 108 400 100 1000 MHT345 25 20.4 2.3 10.9 157 500 162 1600 MHT345 32 27.6 2.2 14.5 197 640 200 2000 MHT345 32 27 2.5 12.8 221 640 210 2100 MHT345 32 26 3 10.7 261 640 240 2400 MHT345 40 35 2.5 16.0 282 800 270 2700 MHT345 40 34 3 13.3 333 800 330 3300 MHT345 40 33.2 3.4 11.8 371 800 370 3700 MHT345 40 32.6 3.7 10.8 403 800 380 3800 MHT345 50 44 3 16.7 423 1000 400 4000 MHT345 50 42 4 12.5 549 1000 520 5200 MHT345 50 41 4.5 11.1 611 1000 580 5800 MHT345 For sub-duct accessories, refer to page 19 TECHNICAL DATA Standard Grade (nominal unless otherwise stated) Sub-Duct Subduct OD mm Subduct ID mm Wall SDR Mass nom. g/m Min Bend rad mm @ 20°C Max pull kg N 16 12 2 8.0 84 320 52 520 20 16 2 10.0 108 400 65 650 25 20.4 2.3 10.9 157 500 105 1050 32 27.6 2.2 14.5 197 640 130 1300 32 27 2.5 12.8 221 640 136 1360 32 26 3 10.7 261 640 156 1560 40 35 2.5 16.0 282 800 175 1750 40 34 3 13.3 333 800 214 2140 40 33.2 3.4 11.8 371 800 240 2400 40 32.6 3.7 10.8 403 800 247 2470 50 44 3 16.7 423 1000 260 2600 50 42 4 12.5 549 1000 338 3380 50 41 4.5 11.1 611 1000 377 3770 TECHNICAL DATA RHDPE Grade (nominal unless otherwise stated) SIZE SDR Mean outside Diam NOM I.D. nom Wall Thick- ness Nom Mass nom g/m Max Pull Generic Speciﬁcationkg kNOD ID 20 16 10 20 16 2.0 172 45 450 MHT2367 25 20 10 25 20 2.5 269 70 700 MHT2367 32 26 10.7 32 26 3.0 415 100 1000 MHT2367 40 33 11.4 40 33 3.5 610 160 1600 MHT2367 50 41 11.1 50 41 4.5 977 250 2500 MHT2367 63 50 9.7 63 50 6.5 1750 450 4500 MHT2367 TECHNICAL DATA LFH (nominal unless otherwise stated) Subduct Premium, Standard and RHDPE SIZE SDR Proﬁle Height Mean outside diam. Nom I.D. nom Wall Thickness Nom Mass nom g/m Generic SpeciﬁcationOD ID 16 12 8 28 16 12 2 242 CP1059 20 16 10 32 20 16 2 266 CP1058 25 20 10 40.8 25 20 2.5 481 CP1117 32 26 10.7 44 32 26 3 418 CP1056 TECHNICAL DATA Aerial (nominal unless otherwise stated) Accessories
20. SUB-DUCT 18 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex ProductCode Description Supply Length Product weight kg/m Drum Total Weight kg Dimensions (OD xW)cm Weight kg 1997762 40B 2 x 40/3.7 2 x 1000m 0.81 220 x 120 150 1620 1997762 50B 2 x 50/4.5 2 x 600m 1.23 220 x 120 150 1542 Other configurations available on request Dual Duct Duct OD mm Duct ID mm Wall SDR Mass nom. g/m Min Bend rad mm @ 20°C Max pull kg N 40 32.6 3.7 10.8 403 800 430 4300 50 41 4.5 11.1 615 1000 655 6550 ProductCode Description Supply Length Product weight kg/m Drum Total Weight kg Dimensions (OD xW)cm Weight kg 199776240C 3 x 40/3 3 x 600 1 220 x 120 150 1800 199776250C 3 x 50/4 3 x 400 1.66 220 x 120 150 1992 Other configurations available on request Triple duct Duct OD mm Duct ID mm Wall SDR Mass nom. g/m Min Bend rad mm @ 20°C Max pull kg N 40 34 3 13.3 333 800 350 3500 50 42 4 12.5 553 1000 590 5900 Sub-Duct
21. SUB-DUCT 19ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex A range of threaded connectors for connecting two pieces of HDPE duct. Both ends are threaded to within 5mm of the centre point.The two threads are asymmetrical, to aid duct grip in use. The threads at each end are opposite handed so a single turning action screws onto both ducts at one time.The threads are slightly tapered to accommodate duct diameters across the OD tolerance range. Connectors are marked with tightening directional arrow and duct OD size. Product code Duct Size Body OD Body Length Quantity per Pack 5037 21mm 26mm 90mm 10 4448 25mm 30mm 90mm 10 4489 28mm 33mm 90mm 10 3771C 31mm 36mm 90mm 10 3650M 32mm 37mm 90mm 10 3900 34mm 39mm 90mm 10 4232 35mm 40mm 90mm 10 4067 37mm 42mm 90mm 10 4424 40mm 45mm 90mm 10 5412 44mm 49mm 90mm 10 9317 48mm 58mm 90mm 10 9318 50mm 61mm 90mm 10 Screw Connectors Sub-duct Accessories Size Product Code Quantity per Pack 16 072770 016 10 20 072770 020 10 25 072770 025 10 32 072770 032 10 40 072770 040 10 50 072770 050 10 63 072770 063 10 75 072770 075 10 90 072770 090 10 110 072770 110 10 End stop connector End stop connectors are used to seal an open tube.
22. SUB-DUCT 20 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Product Code Description Quantity per Pack 073600 132 32 mm Hawle straight connector 10 073600 140 40 mm Hawle straight connector 10 073600 150 50 mm Hawle straight connector 10 A straight connector used for joining cable ducts of equal diameter. Sub-duct Accessories Push Fit Connector Compression Connector Product Code Description Quantity per Pack 073600 316 16 mm transparent screw connector 10 073600 320 20 mm transparent screw connector 10 073600 325 25 mm transparent screw connector 10 073600 332 32 mm transparent screw connector 10 073600 340 40 mm transparent screw connector 10 073600 350 50 mm transparent screw connector 10 073600 363 63 mm transparent screw connector 10 A transparent screw connector used for joining cable ducts of equal diameter. (Reusable) Reducers Product Code Size Quantity per Pack 7897 16 – 20mm 10 7898 16 – 25mm 10 7899 20 – 25mm 10 7900 20 – 32mm 10 5363 25 – 32mm 10 7902 25 – 40mm 10 7904 25 – 50mm 10 7907 25 – 63mm 10 7903 32 - 40mm 10 7905 32 – 50mm 10 7908 32 – 63mm 10 7906 40 – 50mm 10 7909 40 – 63mm 10 7910 50 – 63mm 10 Compression connectors are designed to provide a suitable joint and seal between lengths of polyethylene duct of equal diameter, for blowing purposes. (Reusable) Product code Duct Size Nut OD Fitting Length Quantity per Pack 7891 16mm 39mm 105mm 10 4859 20mm 48mm 121mm 10 4286 25mm 54mm 125mm 10 3917P 32mm 64mm 145mm 10 4390 35mm 64mm 145mm 10 7895 40mm 82mm 177mm 10 4065 50mm 96mm 201mm 10 5361 63mm 113mm 230mm 10 Straight Compression Connectors
23. SUB-DUCT 21ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Product Code Duct ID Range** Quantity per Pack 4410A 24-30 12 4410D 29-38 12 072698 032 32 10 072698 040 40 10 072698 050 50 10 4410C 76-88 12 4410B 87-102 12 4410 100-110 8 9351 148-162 8 **Addition sizes are available on request. The Duct plug 1.5 bar can be used to seal an open tube, and can also be used to pull a duct. To keep main duct free of water, dirt and grit between duct-laying and sub-duct/cable placement. A rope eye at the spigot end of the plug keeps ropes secure and reduces box congestion. ■ All plastic construction ■ Easy installation and removal ■ Corrosion proof ■ Reusable ■ Water-tight Additional Products are available including: Triplex Sub-duct Organiser Plugs Quadplex Sub-duct Organiser Plugs Expanding Duct Plugs Product code Item name 19998 40 Search ball, orange, 101.4 kHz 70336 Search ball, red, 169.8 kHz Electronic Marker The Electronic Marker (search ball) provides a method to electronically mark and locate underground facilities. Other colours and frequencies are available, for further information contact your local Emtelle representative. Sub-duct Accessories
24. SUB-DUCT 22 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Product code Dimensions (W x Material thickness) Roll length 199818 115 100 x 1.5 mm 50 m 199818 118 100 x 1.8 mm 50 m 199818 150 150 x 1.5 mm 50 m 199818 170 170 x 2.2 mm 50 m 199818 200 180 x 2.0 mm 50 m 199818 235 200 x 3.5 mm 50 m 199818 336 300 x 3.5 mm 50 m 199818 430 400 x 3.0 mm 50 m Item no. Item name 199817 025 25 x 0.3 mm, 250 m per roll 199817 050 50 x 0.1 mm, 500 m per roll Green being the NJUG (UK National Joint Utilities Group) colour code for CATV and Telecomm ductworks, these come with standard print of "Caution - Fibre Optic Cables Below" or "Caution Telecoms Cable Below". These can be supplied with bespoke Colour/Printline such as company name and Emergency Free phone Number. Product code Description / product type Pack Qty 4857 Marker tape:caution tel cables (365m per roll) 1 4785 Marker tape:ﬁbre optic cable (365m per roll) 1 4785W Marker tape:ﬁbre optic cable (100m per roll) (contains tracer wire) 1 Warning tape: red or orange Green Marker Tapes Plastic tape tile: red or orange Ancillary Products Marker tapes to alert following utility services of the general location of ﬁbre ductwork and HDPE trench tiles to offer token protection from damage from trenching tools. Product code Description 199807 110 M10 with search wire 10 cm, 500 m 199807 010 M10 without search wire 10 cm, 500 m 199807 020 M10 without search wire 20 cm, 100 m 199807 030 M10 without search wire 30 cm, 100 m 199807 050 M10 without search wire 50 cm, 100 m Warning net: red, blue or violet Product code Description / product type Pack Qty 5606 CABLE TILE 1000x150x11mm 'Caution - Fibre Optic Cable' 500 ■ Cable tiles are a heavy protection product manufactured from high impact recycled polyethyl- ene sheet and are suitable to withstand damage from plant and hand tools. ■ They are also suitable for ﬁbre optic cables. ■ Cable tiles are fully jointed, laid overlapped and held ﬁrm with plastic jointing pegs. ■ They are a suitable direct replacement for concrete covers and steel plate. ■ These are generally supplied with standard print of "Caution - Fibre Optic Cables Below" or "Caution Telecoms Cable Below". ■ Bespoke Colour/Printline giving company name and their Emergency free phone number can also be supplied. Trench Marker Tiles
25. TUBE BUNDLE 23ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex T U B E B U N D L E FFFFiibreProductuctctwnFibrewBlowBtAirFttXuuuCuuuuCuCuutstststtsssmmommoooorerreeesssssssstswnFibrewwwwwwwwwwwwnnnnnnnnnnnnnnFiFiiiFiFiiFiFFFFFbrbrbrbrbrbrbrrbrbrbbbbbbbbeeeeeeeeeeeeewwwwwwwBlowBBlBlBlBllBllllBBBBBBBBBBBBowowowowowowowowwwowoooooooooooBBBBttAirFttXuuuuCuuuuuCuuuCttstststtmmommmoorereressssssssssstsAiAiAiAiiiiAiAAAAAAAAAAArrrrFttXXXXXXXCuCuCuCuCuCuCCuCCuCuCuCuuCuuCCuCCCCCCCtststststssstmmmmmmmomommmmmomooerererrerererererrerrrerererrrererereeeeeeeeeeesssssssssssssssssssts
26. TUBE BUNDLE 24 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Tube Bundle Emtelleisexperiencedenoughinairblownfibreinstallationtounderstandthatnotwoprojectsarethesame.Factorssuchasnetworksize,customer requirements,geography,topography,applicationareasandusageprojections(tonamebutafew)requirespecialconsiderationsintermsofthe technologyandproductsused.Toensurethatitprovidestherightsolutioneverytime,Emtelleoffersanextensivelineofhigh-qualityproductsthatcan covertherequirementsofthevastmajorityofprojects.Foreasyreference,thefollowingpagesprovidedetailsofourtubebundleproducts. Type Page Microduct / Primary tube 26 Direct Bury (DB) DB metal-free (DBmf) 30 DB metal-free heavy-wall (DBmf) 31 DB filled metal-free (DBfmf) 39 DBTermite Resistant (DBT) 38 DB Rodent Proof 38 Direct Bury (DB) 33 Direct Install (DI) Direct Install (DI) 34 DI metal-free (DImf) 40 Low Fire Hazard (LFH) Low Fire Hazard (LFH) 36 Plenum Rated 37 Riser Rated 37 Aerial Drop 35 Figure-8 35 Drum Type Dimensions (OD x W )mm Weight kg coil 600 x 300 0 350 ply 350 x 150 x 200 5 600 ply 600 x 300 8 700 ply 700 x 350 10 E 800 x 516 38 F 1000 x 646 72 G 1200 x 718 92 HH 1000 x 475 54 MB5 1200 x 1018 98 1.2D 750 x 1018 98 1.4D 1400 x 1100 144 1.7D 1700 x 1140 237 2.0D 2000 x 1140 345 2.2D 2200 x 1165 570 2.35D 2350 x 1165 551
27. TUBE BUNDLE - LOOSE PROTECTED MICRODUCT 25ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Loose protected microducts (see example illustrated below) are suitable for high fibre-count minicables.This tried and tested technology has been deployed over thousands of kilometres,providing excellent installation characteristics for cables from 24 to 144 fibres. The loose protected microduct solution comprises a range of microduct that are composed of standard,strong HDPE tubing as the outer duct, with a super smooth silicone coating inside.This outer duct provides complete protection of cables before,during and after installation.The smooth silicone coating remains in the duct to facilitate future repairs and/or replacements. Loose protected microducts offer many advantages,including: ■ Ease of installation ■ Optimum impact resistance for maximum durability and performance ■ Freedom of choice when choosing micro-duct configuration ■ Optimal utilisation of cable networks with minimal expansion costs ■ Option to upgrade networks in step with the development of new fibres ■ Colour coding that facilitates the identification of different routes ■ Customer-specific duct lengths ■ Excellent blowing performance The illustration shows the difference between the two types of cable installation.The new microduct technology has been applied to the orange duct,with the microducts loosely installed in the HDPE duct.The minicables with the required number of fibres can subsequently be installed individually in the microducts.Traditional technology has been used for the red duct and only a single fibre cable has been installed; installations of this kind often fail to make full use of the duct capacity. The subducts can be supplied as: ■ Standard HDPE (smooth exterior and interior) ■ HDPE with smooth interior silicone coating ■ HDPE with ribbed interior ■ HDPE with ribbed interior silicone coating Loose Protected Microduct ■ Configure the loose protected microduct according to your own wishes. ■ Free combination of microducts 14,12,10,7 and 5mm,fibre cables and copper cables. ■ other configurations can be made upon request. ■ rule of thumb:Filling area above 60% generally reduces fibre blowing lengths. ■ option: loose protected microduct can be made with a combination of microducts and fibres. Microduct w/silicone + ribs 32mm 40mm 50mm 3 x 10 mm 5 x 10 mm 10 x 10 mm 4 x 10 mm 6 x 10 mm 7 x 10 mm 2 x 12 mm 4 x 12 mm 7 x 12 mm 3 x 14 mm 6 x 12 mm 1 x 12 mm + 9 x 10 mm 2 x 12 mm + 8 x 10 mm 3 x 12 mm + 6 x 10 mm 4 x 12 mm + 5 x 10 mm 5 x 14 mm Examples Refer to page 27 for Loose Protected Microduct Handling Guidelines. It is possible to install a number of microducts in a subduct. The actual number depends on the number and diameters of the microducts. Some examples are listed below. The availability of a 12mm Lock & Block kit means that Loose Protected Microduct can now successfully be used with Microcable FU. For further details refer to Pages11 and 93.
28. TUBE BUNDLE - LOOSE PROTECTED MICRODUCT 26 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Microduct Supply Length Minimum Order Quantity Product weight per metre gms Drum Type 3/2.1mm PE 4000m 4000m 3.4 HH 5/2.1mm PE 4000m 4000m 15 HH 5/3.5mm PE 5000m 5000m 9.4 HH 6/2.7mm PE 4000m 4000m 20.9 HH 7/3.5mm PE 4000m 4000m 28 HH 7/4mm PE 4000m 4000m 25 HH 8/3.5mm PE 3000m 3000m 38 HH 8/5mm PE 3000m 3000m 29.2 HH 10/6mm PE 2000m 4000m 48 HH 10/8mm PE 2000m 4000m 27 HH 12/8mm PE 2000m 4000m 60 HH 12/10mm PE 2000m 4000m 33 HH 14/10mm PE 1000m 3000m 72.2 HH 5/3.5mm LFH 4000m 4000m 15.3 HH 5/3.5mm LFH 500m 4000m 15.3 350Ply 6/2.7mm LFH 4000m 4000m 34.3 HH 7/4mm LFH 4000m 4000m 39.4 HH 12/8mm LFH 2000m 4000m 96 HH 14/10mm LFH 1000m 4000m 115 HH Microduct / Primary tube Available in 12 colours: • Red • Orange • Yellow • Green • Blue • Violet • Black • White • Aqua • Grey • Pink • Brown
29. TUBE BUNDLE 27ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - LOOSE PROTECTED MICRODUCT ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex All handling of cable ducts and loose protected microducts must be in accordance with Danish Standards DS 430 "code of practice for trenching of underground ﬂexible pipelines of plastic". The following guidelines highlight a range of important aspects within these areas: 1.Transport 2. Reception 3. Storage 4. Laying 5. Disposal 1. Transport Transport, loading and unloading are all very important factors in ensuring the quality of the ducts. In the contexts of transport and storage, it is essential to take into account the relative softness and ﬂexibility of the duct material to prevent the ducts from becoming deformed and/or damaged. 1.1 Ducts in set lengths We recommend handling the ducts for as long as possible in the packed bundles in which they are supplied. Ducts in set lengths should be loaded and unloaded with a forklift truck, with a crane, or manually by two people. The ducts must never be tipped off or thrown from the vehicle. In the case of manual handling, make sure that the ducts are never dragged along asphalt or other rough surfaces. For transport on lorries, the following conditions must be observed: • When they are not bundled, the ducts must not overhang the rear edge of the lorry bed by more than 1 metre. • For bundled ducts in wooden frames, the rearmost frame must lie on the lorry bed. 1.2 Ducts in rolls on drums A forklift truck must always be used to move, load and unload ducts on drums. The truck operator must make sure to lift and carry the drums by their wooden frames.The drums must not be dropped from heights and must not be rolled over sharp objects. When loaded onto a lorry bed, each drum must always be securely chocked in place, and the drums must be positioned ﬂange against ﬂange. Each and every drum must be secured using transport straps. Ducts in coils are transported on pallets. The pallets may be stacked in two layers. 2. Delivery On receipt of ducts, all material should be checked as the responsibil- ity is normally transferred to the receiver upon delivery. 3. Storage The ducts must be stored on a level surface without sharp edges and/ or stones.During storage and transport,the ducts must be positioned ﬂat and appropriately supported such that they are not subjected to unnecessary deformation.The surface may, for example, comprise of wooden battens spaced no more than 2 metres apart. The ducts must be stored in such a way that they are guarded against deformation and are not subjected to damaging inﬂuences. The ducts should not be stored in locations where they are subjected to direct sunlight for protracted periods, as this may cause the material to deteriorate. Nor should the ducts be allowed to come into contact with chemicals which may cause them to deteriorate. The maximum permitted storage period for ducts is one year. Coils of duct must be stored lying down. 4. Laying Cable ducts, pressure ducts and loose protected microducts must all be laid in accordance with Danish Standards DS 430 "Code of practice for trenching of underground ﬂexible pipelines of plastic" and DS 475 "Code of practice for the laying of underground ﬂexible pipelines of plastic". 5. Disposal The disposal of remainders of micro-ducts of any length (which may be polluted with soil, mud and/or other impurities) and of complete products is the responsibility of the duct manufacturer – in this case Emtelle Scandinavia. Alternatively, responsibility can be exercised via a company with the facilities for such disposal. Customers may return small volumes to Emtelle Scandinavia in Sdr. Felding, Denmark. For larger volumes (3000 metres or more), it is best to collect all used and/ or unused micro-ducts in a single location close to a three-phase 380 V power supply. NB! Temperature-related expansion and contraction of micro-ducts may occur. Emtelle Scandinavia therefore recommends laying 1 metre of extra micro-duct in each hand hole. Theoretical length of expansion or contraction of micro-ducts, in metres (without friction) Duct length in m ⌬ Degrees (Celsius) L 5 10 15 20 25 30 35 40 100 0.1 0.2 0.3 0.4 0.5 0.5 0.6 0.7 200 0.2 0.4 0.5 0.7 0.9 1.1 1.3 1.4 300 0.3 0.5 0.8 1.1 1.4 1.6 1.9 2.2 400 0.4 0.7 1.1 1.4 1.8 2.2 2.5 2.9 500 0.5 0.9 1.4 1.8 2.3 2.7 3.2 3.6 600 0.5 1.1 1.6 2.2 2.7 3.2 3.8 4.3 700 0.6 1.3 1.9 2.5 3.2 3.8 4.4 5.0 800 0.7 1.4 2.2 2.9 3.6 4.3 5.0 5.8 900 0.8 1.6 2.4 3.2 4.1 4.9 5.7 6.5 1000 0.9 1.8 2.7 3.6 4.5 5.4 6.3 7.2 1100 1.0 2.0 3.0 4.0 5.0 5.9 6.9 7.9 1200 1.1 2.2 3.2 4.3 5.4 6.5 7.6 8.6 1300 1.2 2.3 3.5 4.7 5.9 7.0 8.2 9.4 1400 1.3 2.5 3.8 5.0 6.3 7.6 8.8 10.1 1500 1.4 2.7 4.1 5.4 6.8 8.1 9.5 10.8 1600 1.4 2.9 4.3 5.8 7.2 8.6 10.1 11.5 1700 1.5 3.1 4.6 6.1 7.7 9.2 10.7 12.2 1800 1.6 3.2 4.9 6.5 8.1 9.7 11.3 13.0 1900 1.7 3.4 5.1 6.8 8.6 10.3 12.0 13.7 2000 1.8 3.6 5.4 7.2 9.0 10.8 12.6 14.4 Handling guidelines for Loose Protected Microducts
30. TUBE BUNDLE 28 ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex microducts with diameters ranging from 3 to 16mm are available and can be bundled in configurations of up to 24 tubes dependent on the individual microduct diameter. Bundles are available in several types – for example, direct bury, direct install and low ﬁre hazard – making them ideal for diverse applications such as FttH, In-Building and Campus.They can also be customized to meet speciﬁc environmental challenges. 1 7 11 18 19 8 9 10 11 3 27 17 16 6 1 4 12 5 15 14 10 11 121 2 3 4 56 7 8 9 24 23 22 21 20 19 18 17 16 15 14 13 13 1210 9 8 52 7 6 3 1 4 2 1 36 5 4 1 2 2 4 3 2-WAY LFH DI / DB STANDARD TUBE NUMBERING SYSTEM TUBE SEQUENCE (DI/DB) 4-WAY 7-WAY 12-WAY 19-WAY 24-WAY 1 1 2 2 2 1 2 3 4 2 11 5 4 5 1 3 5 4 3 2 2 1 21 1 2 3 45 6 7 1 2 6 5 4 3 2 1 7 6 5 4 3 1 24 3 2 21 1 3 1 1 1 1 1 14 3 2 1 1 1 1 1 1 red 1 2 green 1 1 red 1 2 green 1 3 natural 1 4 blue 1 1 natural 1 2 red 1 3 green 1 4 blue 1 5 blue 2 6 blue 3 7 blue 4 1 red 1 7 yellow 2 2 green 1 8 yellow 3 3 natural 1 9 blue 1 4 red 2 10 blue 2 5 green 2 11 blue 3 6 yellow 1 12 blue 4 1 natural 1 10 yellow 1 2 red 1 11 yellow 2 3 green 1 12 yellow 3 4 natural 2 13 yellow 4 5 natural 3 14 yellow 5 6 natural 4 15 blue 1 7 natural 5 16 blue 2 8 red 2 17 blue 3 9 green 2 18 blue 4 19 blue 5 1 red 1 12 yellow 1 2 green 1 13 yellow 2 3 natural 1 14 yellow 3 4 natural 2 15 yellow 4 5 natural 3 16 yellow 5 6 natural 4 17 yellow 6 7 natural 5 18 yellow 7 8 natural 6 19 blue 1 9 natural 7 20 blue 2 10 red 2 21 blue 3 11 green 2 22 blue 4 23 blue 5 24 blue 6The Central microduct can be used to blow mini cable. Emtelle Standard Microduct Numbering System Microduct Sequence (DI/DB) EIA598 Colour Sequence Tight Protected Microducts Tight protected microducts: suitable for the installation of ﬁbre units containing between 1 and 12 ﬁbres as well as minicable (24-144 ﬁbres). In 3mm, 5mm, 7mm and 8mm microduct diameters the bundles can contain up to 24 individual microducts.They are usually de- ployed in the access part of the network – in FttH and Campus applications, for example. S S S S S S S S S S S S S SS S S S S
31. TUBE BUNDLE 29ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Direct Bury metal free (DBmf) Assemblies of PE microducts (3 or 5mm), each with low friction performance. Each assembly (tube bundle) is surrounded by blocking material that reacts to block water movement. Over the bundle is one sheath of ﬂexible black PE, and one sheath of tough orange direct burial- grade PE. These strong products are designed for direct burial into suitably prepared ground. DB(mf) Single direct buried microducts in various forms (1DBmf) are extensively used to link the network to the building. Standard 1DBs have two sheaths, so the outer sheath may be removed and the single-sheathed version can then be led into closures, chambers etc where other protection is provided. A new style of 1DB* is also now offered - a single heavy-wall microduct which is available sheathed or unsheathed.These heavy wall prod- ucts have the ideal FTTH combination of ﬂexibility and toughness, typically requiring no end-end connection or closure along the length. When using heavy wall microducts, ensure the correct connectors or reducers are used. * Refer to page 31. Product Code Description Microduct Size Supply length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Bundle OD mm Min Bend rad mm Max Pull N Generic Speciﬁcation 8361T 2DBmf 3/2.1mm 2000m 4000m G 99 290 13.3 x10.3 150 550 MHT2156 8362T 4DBmf 3/2.1mm 4000m 4000m 1.4D 130 664 14.5 220 700 MHT2156 8363T 7DBmf 3/2.1mm 4000m 4000m 1.4D 157 772 16.3 240 850 MHT2156 8364T 12DBmf 3/2.1mm 4000m 4000m 2.0D 207 1173 19.5 290 1100 MHT2156 8365T 19DBmf 3/2.1mm 4000m 4000m 2.0D 256 1369 21.9 330 1400 MHT2156 8247T 24DBmf 3/2.1mm 2000m 2000m 1.7D 320 877 25.3 380 1750 MHT2156 8351T 1DBmf (heavy-wall) 5/2.1mm 500m 4000m coil 74 37 10.0 130 400 MHT1281 8233T 1DBmf 5/3.5mm 500m 4000m coil 62 31 10.0 150 250 MHT2156 8213T 1DBmf 5/3.5mm 500m 4000m 600ply 62 39 10.0 150 250 MHT2156 8216TS 1DBmf 5/3.5mm 2000m 4000m F 62 196 10.0 150 250 MHT2156 8216T 1DBmf 5/3.5mm 4000m 4000m MB5 62 346 10.0 150 250 MHT2156 8217T 2DBmf 5/3.5mm 2000m 4000m G 145 382 12.3 x 17.3 185 750 MHT2156 8217TL 2DBmf 5/3.5mm 4000m 4000m 1.4D 145 724 12.3 x 17.3 185 750 MHT2156 8218T 4DBmf 5/3.5mm 4000m 4000m 1.7D 203 1049 19.4 300 1100 MHT2156 8219T 7DBmf 5/3.5mm 4000m 4000m 2.0D 262 1393 22.3 335 1450 MHT2156 8220T 12DBmf 5/3.5mm 4000m 4000m 2.35D 389 2107 28.1 425 2150 MHT2156 8221T 19DBmf 5/3.5mm 3000m 3000m 2.35D 500 2051 32.1 550 2750 MHT2156 8222T 24DBmf 5/3.5mm 2000m 4000m 2.2D 637 1844 37.7 645 3500 MHT2156 8239 1DBmf 10/8mm 2000m 4000m MB5 184 466 17.7 270 1000 MHT1743 60208 2DBmf 10/8mm 2000m 4000m 1.4D 261 666 17.3 x 27.3 260 1400 MHT1805 60209 4DBmf 10/8mm 2000m 4000m 2.0D 480 1305 31.9 480 2300 MHT1805 60210 5DBmf 10/8mm 2000m 4000m 2.2D 471 1512 34.4 520 2600 MHT1805 60211 7DBmf 10/8mm 2000m 4000m 2.2D 650 1870 37.8 650 3100 MHT1805 60212 2DBmf 12/10mm 2000m 4000m 1.7D 309 855 19.1 x 31.1 290 2400 MHT1805 60213 4DBmf 12/10mm 2000m 4000m 2.2D 505 1580 36.8 630 4000 MHT1805 60548 5DBmf 12/10mm 2000m 4000m 2.35D 573 1697 39.8 680 4800 MHT1805 60144 7DBmf 12/10mm 1000m 4000m 2.0D 684 1029 43.8 750 5600 MHT1805
32. TUBE BUNDLE 30 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Direct Bury metal free (DBmf) DBmf Heavy-Wall Microduct Bundles All these bundles have simplicity and strength.They have exceptional toughness and crush resist- ance and can be directly buried without the need for additional protective closures at branch-off points, or inline connections.The individual microducts are so strong that the outer sheath does not need to be protective in design, but simply holds the bundle together. The individual tubes can be joined by Protected and Directly Buried rated connectors (page 66-68).This solution is easy to use, quick to install and will reduce the Total Cost of Ownership long term. The 1, 2 and 3 way bundles are also suitable for slot cut installations. Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Bundle OD mm Min Bend rad mm Max Pull N Generic Speciﬁcation 8351T 1DBmf 5/2.1mm 500m 4000m coil 74 37 10.0 130 400 MHT1281 60171 1DBmf 7/3.5mm 4000m 4000m HH 28 166 7.0 100 200 MHT2309 60172 2DBmf 7/3.5mm 4000m 4000m MB5 97 486 9.2 x 16.4 160 650 MHT2309 60173 4DBmf 7/3.5mm 4000m 4000m 1.7D 170 917 19.1 330 1200 MHT2309 60174 7DBmf 7/3.5mm 4000m 4000m 2.0D 266 1409 23.2 400 1800 MHT2309 60175 12DBmf 7/3.5mm 3000m 3000m 2.2D 429 1857 30.7 530 3000 MHT2309 60176 19DBmf 7/3.5mm 2000m 4000m 2.2D 640 1850 36.2 620 4500 MHT2309 60177 24DBmf 7/3.5mm 1000m 4000m 2.2D 860 1430 44.2 750 6000 MHT2309 60178 1DBmf 7/4mm 4000m 4000m HH 25 154 7.0 70 180 MHT2309 60179 2DBmf 7/4mm 4000m 4000m MB5 91 462 9.2 x 16.4 160 600 MHT2309 60180 4DBmf 7/4mm 4000m 4000m 1.7D 159 873 19.1 330 1100 MHT2309 60181 7DBmf 7/4mm 4000m 4000m 2.0D 247 1333 23.2 400 1700 MHT2309 60182 12DBmf 7/4mm 3000m 3000m 2.2D 395 1755 30.7 530 2800 MHT2309 60183 19DBmf 7/4mm 2000m 4000m 2.2D 587 1744 36.2 620 4100 MHT2309 60184 24DBmf 7/4mm 1000m 4000m 2.2D 793 1363 44.2 750 5600 MHT2309 8470 1DBmf 8/3.5mm 2000m 4000m HH 38 130 8.0 80 250 MHT2059 8477 1DBmf 8/3.5mm + sheath 3000m 3000m G 67 293 10.0 100 400 MHT2059 60728 1DBmf 10/6mm 2000m 4000m HH 48 150 10.0 120 320 MHT1563 60200 2DBmf 10/6mm 2000m 4000m MB5 150 398 12 x 22 200 800 MHT1563 60351 3DBmf 10/6mm 2000m 4000m 1.4D 218 580 12 x 32 200 1000 MHT1563 60202 4DBmf 10/6mm 2000m 4000m 1.4D 266 676 26.1 380 1200 MHT1563 60203 7DBmf 10/6mm 2000m 4000m 2.0D 430 1205 32.0 540 2400 MHT1563 60014 1DBmf 12/8mm 2000m 4000m HH 60 174 12.0 120 400 MHT1564 60015 2DBmf 12/8mm 2000m 4000m 1.4D 184 512 14 x 26 220 900 MHT1564 60016 3DBmf 12/8mm 2000m 4000m 1.4D 267 678 14 x 38 220 1400 MHT1564 60017 4DBmf 12/8mm 2000m 4000m 2.0D 347 1039 31.0 440 1800 MHT1564 60018 5DBmf 12/8mm 2000m 4000m 2.2D 434 1438 34.4 600 2400 MHT1564 60019 6DBmf 12/8mm 2000m 4000m 2.2D 465 1500 38.0 600 2600 MHT1564 60020 7DBmf 12/8mm 2000m 4000m 2.2D 531 1632 38.0 650 2800 MHT1564 8506 1DBmf 14/10mm 1400m 4200m HH 73 156 14.0 210 500 MHT2308 8524 2DBmf 14/10mm 1400m 4200m MB5 215 399 30 x 16mm 240 1200 MHT2308 8499 3DBmf 14/10mm 1400m 4200m 1.4D 314 584 44 x 16mm 240 1700 MHT2308 60022 4DBmf 14/10mm 1400m 4200m 2.0D 391 892 36mm across corners 500 2000 MHT2308 60023 5DBmf 14/10mm 1400m 4200m 2.0D 507 1055 40mm across corners 700 2700 MHT2308 60352 6DBmf 14/10mm 1400m 4200m 2.2D 561 1355 44mm across corners 750 3000 MHT2308 8523 7DBmf 14/10mm 1400m 4200m 2.2D 631 1453 44mm across corners 750 3500 MHT2308 60618 1DBmf 16/12mm 1000m 4000m F 84 156 16.0 160 850 MHT2432 60722 2DBmf 16/12mm 1000m 4000m MB5 249 347 34 x 18 180 1600 MHT2432 60723 3DBmf 16/12mm 1000m 4000m 1.4D 363 507 50 x 18 180 2400 MHT2432 60724 4DBmf 16/12mm 1000m 4000m 2.0D 447 792 41mm across corners 570 3000 MHT2432 60725 5DBmf 16/12mm 1000m 4000m 2.0D 580 925 45.5mm across corners 770 3800 MHT2432 60726 6DBmf 16/12mm 1000m 4000m 2.2D 642 1212 50mm across corners 850 4300 MHT2432 60727 7DBmf 16/12mm 1000m 4000m 2.2D 736 1306 50mm across corners 850 4800 MHT2432 Example conﬁguration
33. TUBE BUNDLE 31ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Direct Bury metal free (DBmf) These products have a thin ﬂexible sheath allowing the bundle to take many forms of shape.All are designed to ﬁt into a 30mm wide slot (except CP1594, 32mm wide slot). Colours and print can be Emtelle standard or customer speciﬁc. All designs can have an optional 0.63mm tracer wire included. Direct Bury metal free combo (DBmf combo) Product Code Description Number of Microducts Diameter (mm) Sheath (mm) Mass (g/m) MBR* (mm) Maximum Installation Tension (N) Design 12/8 14/10 16/12 18/14 61865 4 way LPM 12/8 4 0 0 0 40 1 357 350 2275 CP1576 61859 4 way Combo LPM 3 1 0 0 40 1 369 400 2275 CP1601 61853 4 way Combo LPM 3 0 1 0 40 1 381 350 2450 CP1577 61849 4 way Combo LPM 3 0 0 1 40 1 393 350 2450 CP1584 61862 5 way Combo LPM 3 1 1 0 40 1 453 400 2800 CP1596 61870 5 way Combo LPM 3 1 0 1 50 1 496 400 3150 CP1627 61856 5 way Combo LPM 3 0 2 0 50 1 495 350 3150 CP1590 61854 5 way Combo LPM 3 0 1 1 50 1 507 400 3150 CP1582 61850 5 way Combo LPM 3 0 0 2 50 1 519 350 3325 CP1579 61867 5 way Combo LPM 4 0 1 0 40 1 441 400 2800 CP1578 61866 5 way Combo LPM 4 0 0 1 50 1 483 350 3150 CP1585 61848 5 way LPM 14/10 0 5 0 0 50 1 507 400 3150 CP1595 61863 6 way Combo LPM 3 1 2 0 50 1 567 400 3500 CP1597 61860 6 way Combo LPM 3 1 0 2 50 1 590 400 3850 CP1599 61855 6 way Combo LPM 3 0 1 2 50 1 602 400 3850 CP1583 61857 6 way Combo LPM 3 0 3 0 50 1 578 400 7350 CP1591 61851 6 way Combo LPM 3 0 0 3 63 1.5 744 400 4550 CP1580 61868 6 way Combo LPM 4 0 2 0 50 1 555 350 3500 CP1593 61871 6 way Combo LPM 4 0 0 2 50 1 578 500 3500 CP1628 61864 7 way Combo LPM 3 1 3 0 63 1.5 780 400 4900 CP1598 61861 7 way Combo LPM 3 1 0 3 63 1.5 816 400 5250 CP1600 61858 7 way Combo LPM 3 0 4 0 63 1.5 792 400 4900 CP1592 61852 7 way Combo LPM 3 0 0 4 63 1.5 878 400 5600 CP1581 61869 9 way Combo LPM 4 0 5 0 63 1.5 936 500 5950 CP1594 *Assumes product has ﬂattened out to the narrowest possible
34. TUBE BUNDLE 32 ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex The assembly is surrounded with a 125µm aluminium layer, bonded inside a sheath of ﬂexible black PE with a heavy duty orange coloured HDPE sheath making the product suitable for direct burial. Rip cords are pre-installed along the entire length, under the sheath, to rip through the aluminium and sheath using correct procedure. Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Bundle OD mm Min Bend rad mm Max Pull N Generic Speciﬁcation 6627 1DB 5/3.5mm 4000m 4000m MB5 72 386 10.0 150/100 500 MHT113 6406 2DB 5/3.5mm 4000m 4000m 1.4D 159 780 12.2 x 17.2 190/120 1200 MHT113 6375 4DB 5/3.5mm 4000m 4000m 1.7D 216 1101 19.3 300/200 1600 MHT113 6314 7DB 5/3.5mm 4000m 4000m 2.0D 278 1457 22.2 350/240 2000 MHT113 6556 12DB 5/3.5mm 4000m 4000m 2.35D 411 2195 28.2 430/310 2800 MHT113 6352 19DB 5/3.5mm 3000m 3000m 2.35D 526 2129 32.2 550/360 4000 MHT113 6557 24DB 5/3.5mm 2000m 4000m 2.2D 671 1912 37.8 650/500 5000 MHT113 61035 1DB 8/6mm 4000m 4000m 1.4D 162 792 15.2 230/150 1000 MHT113 61036 2DB 8/6mm 4000m 4000m 1.7D 232 1165 15.2 x 23.2 230/150 1500 MHT113 61037 4DB 8/6mm 2000m 4000m 1.7D 368 973 27.1 400/300 2500 MHT113 8521 7DB 8/6mm 2000m 4000m 2.0D 487 1319 31.8 540/370 3500 MHT113 60153 12DB 8/6mm 2000m 4000m 2.35D 698 1947 40.4 700/550 4800 MHT113 61038 19DB 8/6mm 1400m 4200m 2.35D 987 1933 47.8 900/650 7000 MHT113 6893 1DB 10/8mm 2000m 4000m MB5 185 468 17.2 260/180 1300 MHT167 61380 2DB 10/8mm 2000m 4000m 1.4D 285 714 17.2 x 27.2 260/180 2000 MHT167 6655 4DB 10/8mm (round) 2000m 4000m 2.0D 450 1245 31.9 540/370 3000 MHT167 6593 7DB 10/8mm 2000m 4000m 2.2D 606 1782 37.8 640/430 4000 MHT167 60152 12DB 10/8mm 1000m 4000m 2.2D 946 1516 49.5 940/660 6000 MHT167 60360 1DB 12/10mm 2000m 4000m MB5 205 508 19.1 280/200 1500 MHT167 60361 2DB 12/10mm 2000m 4000m 1.7D 331 899 19.1 x 31.1 280/200 2400 MHT167 60736 4DB 12/10mm (round) 2000m 4000m 2.2D 542 1654 36.8 630/500 4000 MHT167 60365 7DB 12/10mm 1000m 4000m 2.0D 726 1071 43.8 750/600 5500 MHT167 *The second bend radius applies after the outer sheath has been removed. Direct Bury (DB)
35. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT 33ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex The assembly is surrounded with a 125µm aluminium layer, bonded inside a sheath of ﬂexible black PE for direct-in-duct installation.A rip cord is pre-installed along the entire length, under the sheath, to rip through the aluminium and sheath using correct procedure. Also available in 8/6mm. Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Bundle OD mm Min Bend rad mm Max Pull N Generic Speciﬁcation 6285 1DI 5/3.5mm 4000m 4000m G 49 288 8.4 120 400 MHT175 6286 2DI 5/3.5mm 4000m 4000m MB5 77 406 8.4 x 13.4 120 600 MHT175 6287 4DI 5/3.5mm 4000m 4000m 1.4D 118 616 15.5 200 700 MHT175 6438 7DI 5/3.5mm 4000m 4000m 1.7D 162 885 18.4 240 1500 MHT175 6870 12DI 5/3.5mm 4000m 4000m 2.0D 240 1305 23.8 310 1600 MHT175 6289 19DI 5/3.5mm 3000m 3000m 2.2D 329 1557 27.8 360 2500 MHT175 6701 24DI 5/3.5mm 2000m 4000m 2.0D 437 1219 33.4 500 4000 MHT175 8357 1DI 10/8mm 2000m 4000m G 98 288 13.4 180 700 MHT888 6797 2DI 10/8mm 2000m 4000m MB5 162 422 13.4x23.4 180 1000 MHT888 6709L 4DI 10/8mm 2000m 4000m 1.7D 262 761 27.5 370 1700 MHT888 6886 7DI 10/8mm 2000m 4000m 2.0D 368 1081 33.4 500 2500 MHT888 60744 1DI 12/10mm 2000m 4000m MB5 108 314 15.3 200 750 MHT888 60745 2DI 12/10mm 2000m 4000m 1.4D 178 500 15.3x27.3 200 1400 MHT888 60746 4DI 12/10mm 2000m 4000m 2.0D 302 949 32.4 500 2300 MHT888 60478 7DI 12/10mm 2000m 4000m 2.35D 413 1377 39.4 600 3200 MHT888 Direct Install (DI)
36. TUBE BUNDLE 34 ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Aerial Figure-8 construction with steel strength member. All compatible ﬁttings are available. Aerial Metal Free / GRP Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Generic Speciﬁcation 8194 Drop 5/3.5mm 1000m 4000m 700 ply 42 52 MHT1470C 60889 Drop 5/3.5mm 5000m 5000m G 36 272 CP575 60789 Drop 6/2.7mm 4000m 4000m E 26 142 CP963 61514 1F8 6/2.7mm + copper 2000m 4000m E 36 110 CP1138 61515 1F8 6/2.7mm + copper + PIFU 2000m 4000m E 37 112 CP1217 61165 1F8 10/8mm 2000m 4000m 1.7D 282 801 CP1203 60662 1F8 14/10mm 1000m 4000m MB5 316 414 CP1019 60563 12F8 4/2.5mm + 1x12/8 2000m 4000m 2.0D 485 1315 CP968 61166 4F8 4/2.7mm 4000m 4000m 1.7D 257 1265 CP1077 60752 7F8 4/2.7mm 4000m 4000m 2.0D 317 1613 CP999 60753 12F8 4/2.7mm 3000m 3000m 2.0D 383 1494 CP1001 60894 12F8 4/2.7mm + 1x12/10 2000m 4000m 2.0D 458 1261 CP980 60754 24F8 4/2.7mm + 1x8/6 2000m 4000m 2.2D 542 1654 CP981 60890 4F8 5/3.5mm 4000m 4000m 2.0D 313 1597 CP870 8195 7F8 5/3.5mm 4000m 4000m 2.2D 367 2038 MHT1411 60891 9F8 5/3.5mm + 1x10/8mm 2000m 4000m 2.0D 449 1243 CP1032 61167 10F8 5/3.5mm + 1x12/10mm 2000m 4000m 2.0D 456 1257 CP1136 60755 12F8 5/3.5mm 2000m 4000m 2.0D 453 1251 CP1030 60892 12F8 5/3.5mm + 1x10/8mm 2000m 4000m 2.0D 450 1245 CP1070 60757 17F8 5/3.5mm + 1x10/8mm 1000m 4000m 1.7D 576 813 CP1033 60756 19F8 5/3.5mm 2000m 4000m 2.2D 549 1668 CP1031 60893 4F8 10/8mm 1000m 4000m 1.7D 486 723 CP915 61669 4F8 10/8mm 2000m 4000m 2.2D 486 1542 CP915 60758 7F8 10/8mm 1000m 4000m 2.0D 606 951 CP952 61170 4F8 12/10mm 1000m 4000m 1.7D 401 638 CP1175 60759 7F8 12/10mm 1000m 4000m 2.0D 676 1021 CP1069 Emtelle recommends that the customer checks and ensures that the products are suitable to be installed on existing route. In particular, it is essential that the customer veriﬁes that existing or proposed cable supports (towers or poles) are sufﬁciently robust and suitable to carry the required clamps and cable. Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Generic Speciﬁcation 61834 Universal Drop Tube 7/3.7mm 1000m 4000m HH 31 178 CP1370 61171 1F8MF 8/5mm 1000m 4000m G 199 291 CP1099 61172 1F8MF 14/10mm 1000m 4000m 1.4D 202 346 CP1204 61173 4F8MF 5/3.5mm 2000m 4000m 1.4D 237 618 CP902 61174 7F8MF 5/3.5mm 2000m 4000m 1.7D 303 843 CP1124 61175 9F8MF 5/3.5mm + 1x10/8mm 2000m 4000m 2.0D 372 1089 CP910 61176 12F8MF 5/3.5mm + 1x10/8mm 1000m 4000m 1.7D 367 604 CP1125 61177 4F8MF 10/8mm 1000m 4000m 1.7D 423 660 CP1129 61178 2F8MF 12/10mm + 8x5/3.5mm 2000m 4000m 2.2D 451 1472 CP967 Specialist products with GRP are available. Please contact your local Emtelle representative for further information.
37. TUBE BUNDLE 35ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Bundle OD mm Min Bend rad mm Max Pull N Generic Speciﬁcation 62401 1LFH 4/2.5mm 4000m 4000m HH 40.5 216 6.2 80 130 MHT2617 62402 2LFH 4/2.5mm 4000m 4000m F 65 332 6.2/10.2 130 200 MHT2617 62403 4LFH 4/2.5mm 4000m 4000m 1.2D 104 514 11.9 150 330 MHT2617 62404 7LFH 4/2.5mm 4000m 4000m 1.4D 151 748 14.2 190 500 MHT2617 62405 12LFH 4/2.5mm 4000m 4000m 1.7D 244 1213 18.7 250 850 MHT2617 62406 19LFH 4/2.5mm 4000m 4000m 2.0D 344 1721 22.0 350 1200 MHT2617 62407 24LFH 4/2.5mm 4000m 4000m 2.2D 461 2414 26.6 400 1600 MHT2617 6318 Primary 5/3.5mm 500m 4000m 350 ply 15.5 13 - 50 60 MHT423 6634 Primary 5/3.5mm 1000m 4000m 450 ply 15.5 21 - 50 60 MHT423 6595 Primary 5/3.5mm 4000m 4000m HH 15.5 116 - 50 60 MHT423 6772 1LFH 5/3.5mm 1000m 4000m 700 ply 48 58 7.2 100 150 MHT423 6403S 2LFH 5/3.5mm 500m 4000m 600 ply 80 48 7.2/12.2 150 250 MHT423 6502 2LFH 5/3.5mm 1000m 4000m 700 ply 80 90 7.2/12.2 150 250 MHT423 6403 2LFH 5/3.5mm 4000m 4000m G 80 412 7.2/12.2 150 250 MHT423 6511 4LFH 5/3.5mm 500m 4000m E 126 101 12.2/14.3 150 400 MHT423 6643 4LFH 5/3.5mm 1000m 4000m F 126 198 12.2/14.3 150 400 MHT423 6404 4LFH 5/3.5mm 4000m 4000m 1.4D 126 648 12.2/14.3 150 400 MHT423 6515 7LFH 5/3.5mm 500m 4000m E 190 133 17.2 220 600 MHT423 6610 7LFH 5/3.5mm 1000m 4000m G 190 282 17.2 220 600 MHT423 6405 7LFH 5/3.5mm 4000m 4000m 1.7D 190 997 17.2 220 600 MHT423 6533S 12LFH 5/3.5mm 500m 4000m F 310 227 22.9 300 950 MHT423 6533 12LFH 5/3.5mm 1000m 4000m MB5 310 408 22.9 300 950 MHT423 6533A 12LFH 5/3.5mm 4000m 4000m 2.0D 310 1585 22.9 300 950 MHT423 6611S 19LFH 5/3.5mm 500m 4000m G 438 311 26.9 350 1300 MHT423 6611 19LFH 5/3.5mm 1000m 4000m 1.4D 438 582 26.9 350 1300 MHT423 6611A 19LFH 5/3.5mm 4000m 4000m 2.2D 438 2322 26.9 350 1300 MHT423 6513 24LFH 5/3.5mm 500m 4000m MB5 591 394 32.5 500 1800 MHT423 6612 24LFH 5/3.5mm 1000m 4000m 1.7D 591 828 32.5 500 1800 MHT423 6612L 24LFH 5/3.5mm 2000m 2000m 2.0D 591 1527 32.5 500 1800 MHT423 61486 Primary 7/4mm 1000m 4000m PIFU 39 82 7 70 110 CP820 61487 Primary 7/4mm 2000m 4000m HH 39 132 7 70 110 CP820 61488 1LFH 7/4mm 2000m 4000m F 84 240 9.2 120 240 CP821 61371 2LFH 7/4mm 2000m 4000m G 148 388 9.2 x 16.2 120 350 CP1229 61372 4LFH 7/4mm 2000m 4000m MB5 266 630 19.5 300 700 CP1230 61933 7LFH 7/4mm 2000m 4000m 1.7D 407 1051 21 325 1200 CP1524 61489 12LFH 7/4mm 2000m 4000m 2.0D 665 1675 30.9 475 1400 CP1411 61373 19LFH 7/4mm 1000m 4000m 1.7D 960 1197 36.5 550 2400 CP1231 61490 24LFH 7/4mm 1000m 4000m 2.0D 1371 1716 44.9 700 3000 CP1412 60008 1LFH 14/10mm 500m 4000m HH 115 112 14.0 160 350 CP772 61156 1LFH 14/10mm 1000m 4000m HH 115 169 14.0 160 350 CP772 61157 2LFH 14/10mm 1000m 4000m MB5 377 475 30.5 x 16.5 250 1000 CP1112 61158 3LFH 14/10mm 1000m 4000m 1.4D 518 662 32.7 480 1500 CP897 61159 4LFH 14/10mm 1000m 4000m 1.7D 658 895 34.2 500 1750 CP1079 61160 6LFH 14/10mm 1000m 4000m 2.0D 964 1309 41.4 650 2500 CP1199 61161 7LFH 14/10mm 1000m 4000m 2.0D 1079 1424 44.7 650 3000 CP 898 Assembly of LFH microducts, each with low friction performance and suitable for ﬁbre blowing. Each assembly is surrounded with a sheath of LFH material suitable for indoor ﬁre regulation use and giving excellent performance in ﬁre scenario, meeting IEC 60332-3 and 60332-1. Other LFH sizes may be available,please contact your local Emtelle representative for further information. ■ Low ﬂammability ■ Halogen free ■ Low smoke Low Fire Hazard (LFH)
38. TUBE BUNDLE 36 ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Special Products Plenum rated tube bundles when used with Emtelle 2, 4, 8 (standard) and 12 (plenum version) ﬁbre unit.The microducts have an outstanding resistance to ignition and heat and are made to accommodate lightweight ﬁbre units. Contact your local Emtelle representative for further details. Refer to Fibre Product Section (page 10-11) for details of plenum ﬁbre. Plenum Rated In North America speciﬁc statutory requirements exist for the provision of optical ﬁbre cabling, including microduct systems, within public buildings. In the USA the National Electric Code (NEC) mandates the use of Optical Fiber Riser products in risers, in the case of microducts these are non metallic products. Emtelle riser products are therefore rated OFNR (Optical Fiber Non-metallic Riser) for use in the USA. Similarly for use in plenum space areas in the USA OFNP (Optical Fibre Non-metallic Plenum) products must be used.The tests used to prove these performance levels are UL 1666 (Riser) and NFPA 262 (Plenum). (UL File No. E254671) In Canada a similar distinction between riser and plenum applications is recognised. However the certiﬁcation of products accepted for use in Canada goes via the Canadian Standards Association (CSA). In the case of Canadian riser products the performance level is FT4 and in the case of Canadian plenum products the rating is FT6. (CSA Certiﬁcate No. 2320407) Riser rated tube bundles when used with Emtelle 2,4,12 ﬁbre unit, OFNR (tested in accordance with UL 1666).A special combination of tube material and sheath material is used to achieve this rating. Description Microduct Size Supply Length Minimum Order Quantity Product weight g/m Generic Speciﬁcation UL Listing (USA) Product Code CSA Listing (Canada) Product Code 1LFH Riser 5/3.5mm 4000m 4000m 45 MHT2158 60384 2LFH Riser 5/3.5mm 4000m 4000m 80 MHT2158 60747 60798 4LFH Riser 5/3.5mm 4000m 4000m 144 MHT2158 60385 7LFH Riser 5/3.5mm 4000m 4000m 190 MHT2158 60386 60799 12LFH Riser 5/3.5mm 4000m 4000m 310 MHT2158 60748 60800 19LFH Riser 5/3.5mm 4000m 4000m 438 MHT2158 60749 24LFH Riser 5/3.5mm 2000m 4000m 591 MHT2158 60750 Riser Rated
39. TUBE BUNDLE 37ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Assembly of 7 PE microducts surrounded with a polymer ﬁlling layer, a protective layer of corrugated steel (very effective against rodents) and a heavy duty PE outer sheath. DBR metal free rodent resistant products are available, please contact your local Emtelle representative for further information. Assembly of 7LFH microducts surrounded by a sheath of LFH, a protective layer of corrugated steel (very effective against rodents) then a secondary LFH sheath. Description Microduct Bundle Od mm Product weight g/m Speciﬁcation Product Code 7DBSA 5/3.5mm 22.8mm 392 MHT1781 8240 Direct Bury Rodent Proof (corrugated steel tape) LFH Rodent Proof (corrugated steel tape) Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight g/m Total weight kg Generic Speciﬁcation Product Code 1DBT 5/3.5mm 4000m 4000m 1.4D 136 688 MHT1774 6629 2DBT 5/3.5mm 4000m 4000m 1.4D 164 800 MHT1774 6571 4DBT 5/3.5mm 4000m 4000m 2.0D 260 1385 MHT1774 6664 7DBT 5/3.5mm 4000m 4000m 2.0D 328 1657 MHT1774 6570 12DBT 5/3.5mm 3000m 3000m 2.2D 475 1995 MHT1774 8231 19DBT 5/3.5mm 2000m 4000m 2.2D 599 1768 MHT1774 6954 24DBT 5/3.5mm 2000m 4000m 2.2D 730 2030 MHT1774 8232 Description Microduct size Bundle Od mm Product weight g/m Speciﬁcation Product Code 7DBSA 5/3.5mm 22.8mm 392 MHT1781 8240 7DBSA-LF 5/3.5mm 26mm 607 CP678 61201 4F8 hybrid with copper cable 5/3.5mm 15.5mm(w) x 28.5mm(h) 358 CP1159 61202 Description Microduct size Bundle Od mm Product weight g/m Speciﬁcation Product Code 7LFSA 5/3.5mm 23mm 470 MHT1738 8483 Other products may be available, please contact your local Emtelle representative for further information. Microducts are oversheathed with a layer of nylon12, which gives mechanical and chemical protection against attack by termites and ants (and their formic acid). Direct Bury Termite Resistant (DBT) Mining Applications Emtelle can produce many different solutions depending on the customer's speciﬁcations. Some examples of special tube bundle include:- Special Products
40. TUBE BUNDLE 38 ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Special Products PE-LF PE-LF 'pinnable' LFH 'pinnable' Description Microduct Size Bundle Od mm Product weight g/m Speciﬁcation Product Code 4PE-LF pinnable 3/2.1mm 5.4x25.4 110 CP1485 61874 7PE-LF pinnable 3/2.1mm 8.7x14.2 190 CP1418 61875 PE microducts surrounded by a proﬁle extrusion in LFH providing a web to allow the product to be pinned or clipped to a wall. Direct Bury ﬁlled metal free (DBfmf) Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Generic Speciﬁcation Product Code 3DBfmf 10/8mm 2000m 4000m 1.7D 483 1203 MHT1844 8224 4DBfmf 10/8mm 2000m 4000m 2.0D 543 1431 MHT1844 8225 5DBfmf 10/8mm 2000m 4000m 2.0D 619 1583 MHT1844 8226 7DBfmf 10/8mm 2000m 4000m 2.2D 699 1968 MHT1844 8227 3DBfmf 12/10mm 2000m 4000m 2.0D 611 1567 MHT1844 60025 4DBfmf 12/10mm 2000m 4000m 2.2D 684 1938 MHT1844 60026 5DBfmf 12/10mm 2000m 4000m 2.35D 751 2053 MHT1844 60027 7DBfmf 12/10mm 1000m 4000m 2.0D 876 1221 MHT1844 60028 Description Microduct Size Bundle Od mm Product weight g/m Speciﬁcation Product Code 1LFH pinnable 3/2.1mm 6.0x10.0 56.5 CP1239 61872 4LFH pinnable 3/2.1mm 6.0x22.5 118 CP1330 61873 Emtelle was the ﬁrst to introduce a Metal Free range of Tube Bundles using a ﬁlling polymer be- tween the outer sheath and the microducts providing even compression resistance and improved roundness and concentricity of the individual microducts. Main beneﬁts of the DB(fmf) products; • Roundness of the Tube Bundle is secured • Protection against; Kinking and Crush, • Better handling characteristics in the ﬁeld once HDPE sheath is removed Emtelle have developed a range of microducts which have an LFH sheath applied over conven- tional PE microducts (PE-LF) and which offer enhanced ﬁre performance compared with all-PE products. For indoor installations where only moderate LFH performance is required, and where local ﬁre regulations reﬂect this, then the PE-LF microduct range (MHT1757 and MHT2618) may be the solution. These bundles are designed to pass the IEC 60332-1 vertical ﬂame spread test, similar to VW-1. Please contact your local Emtelle representative for further information. LFH microducts surrounded by a proﬁle extrusion in LFH providing a web to allow the product to be pinned or clipped to a wall.
41. TUBE BUNDLE 39ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Special Products Emtelle have provided these products to many Rural and Community Broadband Projects. DBmf Sub-duct 4 x 12/10mm 25/17mm 7 x 12/10mm 1 x 25/20 and 2 x 14/10mm 2 x 25/20 32/20mm Mole Plough Installation Products for HDD installation are available. Please contact your local Emtelle representative for further information. Horizontal Direct Drill (HDD) The Emtelle product range of Tube Bundles have been designed for installation into Microtrench and Slot Cut Installations.These products are narrow to enable the trench width to be narrow, which increases Trenching speed and therefore reduces trenching costs. Emtelle have been supplying Blown Fibre products for Microtrenching for over 10 years. Emtelle also supply accessories for Microtrenching such as narrow Marker Tapes, Direct Buried Connectors and have Tube Bundles which can accommodate Fibre Cables from 2 ﬁbres up to 288 ﬁbres for Microtrench applications. Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Bundle OD mm Min Bend rad mm Max Pull N Generic Speciﬁcation 62342 3DBmf combo 14/11mm 1400m 4200m 1.4D 234 472 24.9 270 1700 CP1831 62343 3DBmf 14/10mm 1400m 4200m 1.4 D 326 601 44.2 x16.2 240 2500 CP2001 62344 3DBmf combo 16/10mm 1000m 4000m 1.4D 378 522 45.6 x 17.6 270 2700 CP1832 62228 4DBmf 14/11mm 1400m 4200m 2.0D 364 706 58.2 x 16.2 240 2700 CP1971 61843 4DBmf 14/10mm 1400m 4200m 1.7D 410 708 62.0 x 16.0 240 2700 CP1573 62215 6DBmf 12/8.5mm 2000m 4000m 2.0D 515 1226 80.0 x 14.2 200 3000 CP1967 62345 6DBmf 14/10mm 1400m 4200m 2.0D 643 1246 90.0 x 16.2 240 3000 CP1909 62227 12DBmf 6/3mm 4000m 4000m 2.2D 323 1532 38.2 x 17.0 190 2200 CP1970 62346 16DBmf 7/3.5mm 2000m 4000m 2.0D 626 1597 67.0 x 16.2 250 3000 CP2015
42. TUBE BUNDLE 40 ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Special Products Fibred Microducts and Ducts Both traditional ﬁbre optic and ﬁbre mini-cables are available as a pre-installed product. Lengths of up to 4-10km are available dependent on the cable type and materials. Emtelle can produce various combinations of a single ﬁbre cable in HDPE duct. This cable can be removed at a later date and upgraded as required. This conﬁguration particularly favours fairly long-distance ﬁbre-to-the-home (or building or MDU) deployment where neither the duct nor ﬁbre cable are previously in place, and future installations or extensions may be called for. These product combinations are designed for direct burial in suitably prepared ground. Common typical features ■ Loose tube metal free constructions ■ Water blocked using gel ﬁlled tubes and dry water swellable elements ■ Central strength element ■ Storage and operating temperature: -30°C to +65°C Speciﬁcations (all types) ■ Available ﬁbre types: Singlemode ITU-T G.652d, ITU-T G.655, ITU-T G.657A1, Multimode A1 (IEC 60793-2-10) ■ Fibre and tube colours: normally EIA 598 or EN187105 ■ Cable tested to IEC 60794 It is essential that users of this product securely anchor the sheath and contents of the tube bundle to a ﬁxed point (eg manhole side or duct mouth ) wherever the product emerges from a duct section.These duct sections should not be longer than 500m. Refer to speciﬁcation MHT1772. Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Generic Speciﬁcation Product Code 1DImf 5/3.5mm 4000m 4000m G 47 280 MHT1772 8321T 2DImf 5/3.5mm 4000m 4000m MB5 71 382 MHT1772 8374T 4DImf 5/3.5mm 4000m 4000m 1.4D 109 580 MHT1772 8353T 7DImf 5/3.5mm 4000m 4000m 1.7D 151 841 MHT1772 8008LT 12DImf 5/3.5mm 4000m 4000m 2.0D 224 1241 MHT1772 8375T 19DImf 5/3.5mm 4000m 4000m 2.35D 310 1791 MHT1772 8367T 24DImf 5/3.5mm 2000m 4000m 2.0D 410 1165 MHT1772 60782 A simple sheathed bundle incorporating no metal, suitable for pulling into duct using moderate force. When using Emtelle Direct Install Metal Free Products adequate provision must be made to take account of all strain which may be caused by installation forces, practices and procedures, thermal changes, heat reversion or any other reasonably foreseeable force applied to the product. Direct Install metal free (DImf) Micro Trenching Mole Ploughing Overhead Cable Type Cable Diameter HDPE Duct Size (OD)/ (ID) HDPE Duct Size (OD) HDPE Duct Size (OD) (Plus web) FibreBundle 2 Fibre Bundle 1.1mm 8/3.5mm 16/10mm 6/2.7mm 4 Fibre Bundle 1.1mm 8/3.5mm 16/10mm 6/2.7mm 6 Fibre Bundle 1.3mm 8/3.5mm 16/10mm 6/2.7mm 8 Fibre Bundle 1.5mm 8/3.5mm 16/10mm 7/3.7mm 12 Fibre Bundle 1.6mm 8/3.5mm 16/10mm 7/3.7mm Micro Cable 24 Fibre Micro Cable 2.8mm 10/6mm 25/17mm 8/5mm MiniCable 24 - 72 Fibre Mini Cable 6.0mm 16/10mm 25/17mm 10/8mm 96 Fibre Mini Cable 7.2mm 20/16mm 25/17mm 16/12mm 144 Fibre Mini Cable (24 Fibres / Tube) 7.9mm 20/16mm 25/17mm 16/12mm 144 Fibre Mini Cable (12 Fibres / Tube) 9.2mm 20/16mm 25/17mm 18/14mm 288 Fibre Mini Cable (12 Fibres / Tube) 10.5mm 20/16mm 32/20mm 20/16mm Micro Trenching Mole Ploughing Overhead Cable Type Cable Diameter HDPE Duct Size (OD)/ (ID) HDPE Duct Size (OD) HDPE Duct Size (OD) (Plus web) ConventionalFibreCable 12 Fibre Cable 10-12mm 31/25mm 31/25mm 25/20mm 24 Fibre Cable 10-12mm 31/25mm 31/25mm 25/20mm 36 Fibre Cable 10-12mm 31/25mm 31/25mm 25/20mm 48 Fibre Cable 10-12mm 31/25mm 31/25mm 25/20mm 60 Fibre Cable 10-12mm 31/25mm 31/25mm 25/20mm 72 Fibre Cable 10-12mm 31/25mm 31/25mm 25/20mm 96 Fibre Cable 10-12mm 31/25mm 31/25mm 25/20mm 128 Fibre Cable 12-14mm 31/25mm 31/25mm 25/20mm 144 Fibre Cable 12-14mm 31/25mm 31/25mm 25/20mm 288 Fibre Cable 14-16mm 37/31mm 37/31mm 32/26mm 20 pair 0.9 Copper NA 50/42mm 50/42mm N/A 50 pair 0.9 Copper NA 50/42mm 50/42mm N/A 100 pair 0.6 Copper NA 50/42mm 50/42mm N/A 100 pair 0.9 Copper NA 63/50mm 63/50mm N/A Ducts can be strengthened if required. Some large ploughs require larger sub-duct sizes. Other products are available. For further information on pre-cabled duct please contact your local Emtelle representative.
43. TUBE BUNDLE 41ENGAGE.LISTEN.INNOVATE.DELIVER. TUBE BUNDLE - TIGHT PROTECTED MICRODUCT AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex Special Products The Emtelle product range is available for installation in Direct Buried applications and for Indoor applications. These products are small and lightweight and can be supplied with 12 or 24 ﬁbre tubes within the duct. Each ﬁbre tube can have 2 or 4 ﬁbres (Various ﬁbre types are available.) The products can be window cut at the customer drop location, a ﬁbre tube retracted, then pushed / pulled into an Emtelle drop tube, to the customer's premises. Please contact your Emtelle sales representative for more information. Assembly of PE microducts each containing a ﬁbre unit. The assembly (bundle) is surrounded by an outer sheath that is suitable for direct burial in suitably prepared ground. This product reduces the need to use specialist blowing equipment when connecting customers. products can be partially or fully populated depending on customer uptake. Product Code Description Microduct Size Supply Length Minimum Order Quantity Drum Type Product weight per metre gms Total weight kg Bundle OD mm Min Bend rad mm Max Pull N Generic Speciﬁcation 61495 12DBmf mPIFU 2FU G657A1 4/2.1mm 500 4000 1.4D 151 220 18.2 350 500 CP1531 61613 12DBmf mPIFU 2FU G657A2 4/2.1mm 500 4000 1.4D 151 220 18.2 350 500 CP1531 62277 12DBmf mPIFU 4FU G657A1 4/2.1mm 800 4000 1.4D 151 265 18.2 350 500 CP1531 61496 24DBmf mPIFU 2FU G657A1 4/2.1mm 500 4000 1.4D 323 306 26.0 400 500 CP1532 61614 24DBmf mPIFU 2FU G657A2 4/2.1mm 500 4000 1.4D 323 306 26.0 400 500 CP1532 62276 24DBmf mPIFU 4FU G657A1 4/2.1mm 800 4000 1.7D 323 496 26.0 400 500 CP1532
44. TUBE BUNDLE 42 ENGAGE.LISTEN.INNOVATE.DELIVER. AirBlownFibreFttXCustomersFibreProductsSub-DuctTubeBundleAccessoriesInstallationEquipmentToolsTrainingTerms&ConditionsIndex 1. TUBE BUNDLES – TEMPERATURE & STORAGE The tube bundles and packaging materials are resistant to a wide temperature range.Packaging materials are provided to protect products prior to installation.Emtelle stipulate that the packaging supplied should remain in place until the product is installed. If packaging needs to be replaced,please contact Emtelle for details of suitable materials for re-packaging. Prolonged storage outdoors may reduce the performance of the tube bundles. If the client requires products to be stored for periods of over 3 months prior to installation,it is a requirement that they inform Emtelle so that product and packaging specifications can be amended to suit. 2. TUBE ASSEMBLY STORAGE AND HANDLING / INSTALLATION Poly Ethylene (PE) products,e.g.Direct Install (DI),Direct Bury (DB), Direct Bury Reinforced (DBR) are best stored between -40°C and +60°C (Product temperature,not air temperature),and handled between -20°C and +40°C.If stored outdoors,we recommend they are stored out of direct sunlight,and installed within 3 months of delivery. In some countries storage in direct sunlight,can cause the temperature of the products to increase to over +60°C.This will invalidate the product warranty. Individual Microducts,both Poly Ethylene (PE) and Low Fire Hazard (LFH) should be stored indoors.These products are wrapped in black film and bubble wrap after manufacture.This protective packaging should remain in place until installation. Individual microducts should not be exposed to direct sunlight. LFH products can be stored between -20°C and +60°C and handled for installation between 0°C and+40°C.Handling/installation outside this temperature range can result in tube softening, distorting and possibly cracking.Please note that the maximum air pressure used when fibre bundle blowing in LFH products is 10 bar / 150psi with a maximum tube temperature of +40°C. 3. TEMPERATURE VARIATION: As stated above, Emtelle tube bundles can be stored in a temperature window of -40°C and +60°C.Though the tube bundles can accommodate these temperatures, however in some countries the product temperature between day time and night time can vary by 40°C or more. In these circumstances, the outer coils of the tube bundle on the drum will experience high levels of thermal expansion and contraction.This extreme temperature cycling can cause product failure or deterioration in performance. If this type of temperature cycling cannot be avoided then Emtelle should be informed so that they can provide advice and options for safe storage of the product. 4. TUBE ASSEMBLIES IN OPERATION Once the tubing assemblies are in their fixed operational location, they can be subject to the'storage' temperatures quoted above, provided that there is no significant continuous flexing of the tube assemblies.Most installations are laid in underground ducts and so see minimal variation in position or temperature.Minimum temperatures of -40°C are permissible after installation. Assemblieslocatedinoutdoor(e.g.overhead)routeswillexperience temperaturecyclingandexpandandcontractwiththeweatherand therewillbeconsiderablecontinuousflexingofthetubeassemblies. ConsultEmtelleforadviceonthecorrectproducttouseinthissituation. Products intended for underground installation e.g.direct burial or direct install products which are installed above ground,(i.e.,up walls) should be covered with a suitable UV protective material to eliminate the risk of UV degradation. 5. HANDLING PRODUCT AND OFF-LOADING Our products are loaded into containers using Rhino horns or forklifts with extendable arms. A normal forklift or tractor with attachments can be used if care is taken. Please carry out risk assessments and ensure you have effective lifting equipment ready for the unloading of trucks or containers.(as shown below) Please note the following when offloading: • Do not off-load near overhead power lines. • Ensure a safe location for off-loading – flat,firm,level ground, free from obstacles and obstructions. • Only authorised personnel should be in the vicinity during off- loading operations. • It is the responsibility of the driver of the off-loading vehicle to ensure all personnel are kept at a safe distance whilst off-loading. • Pallets,drums or loose lengths should not be dropped or thrown from the vehicle. • Duct in coil form contains a great deal of stored energy and should be handled with care.Particular care should also be taken to avoid any damage to the restraining straps. • In wet and frosty conditions duct and drums can become very slippery;therefore care is required when operating in these conditions. • There must be provision made when storing products externally that they are adequately handled with the use of forklifts and drum handling equipment.All drums should be secured in position using adequate fixings.Drums should be stacked no more than 3 metres high. • Tube bundles which are being batched down at the customer's premises should be rewound using a power pay-off.All free ends of tube bundles should be sealed using heat shrink end caps. These are available from Emtelle if required. While every care is taken during loading,Emtelle cannot accept responsibility for the security of the load once it leaves our site. Drivers must secure their loads before leaving the factory,as under the terms of the Road HaulageAssociation they are responsible for the security of the load. The drums must be stored on a level,hard surface above flood level and must be secured with chocks to prevent the drums from rolling away.Avoid contact with sharp rocks.Do not lay the drums flat,the drums must be stored as pictured below. 6. UNSPOOLING THE TUBE BUNDLES The tubes and tube bundles supplied by Emtelle are supplied in coils or on drums.When uncoiling the products,the drums should be slowed to freely rotate (preferably using a drum trailer as shown below),so the products is unwound without any excess coiling.Never lay the drum or coil on its side and pull the tube bundles'off the top', as this will induce a corkscrew twist (as shown in the photographs below),possible distortion and cause problems during installation and blowing. Tube bundles should not be uncoiled off the top of the drum (as shown below) The best practice is to install drums onto drum trailers as pictured: Storage and Handling

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